custom arc and round Top doors, gates & Windows

custom arc and round Top doors, gates & Windows

by | Oct 17, 2023 | Historic Restoration, Wooden Windows

In the world of construction and preservation, few elements evoke the same sense of wonder and complexity as round windows in historic buildings. These architectural marvels have graced our cities for centuries, captivating the imagination with their intricate designs and timeless beauty. As a construction manager deeply involved in the restoration of historic structures, I have come to appreciate the unique challenges and rewards that come with the territory. In this narrative, I will explore the intricate world of round windows in historic buildings, shedding light on their complexity and the indispensable need for experienced millwork craftsmen, such as Gepetto Millwork, to handcraft these exquisite features rather than opting for on-site construction or less experienced manufacturers.

The Fascination with Historic Round Windows

Before diving into the specifics of round windows, it is essential to understand why these architectural elements hold such a special place in the hearts of preservationists, architects, and construction managers alike. Round windows, often referred to as oculi or rose windows, are not just functional openings to let light into a building; they are intricate works of art, often featuring intricate tracery, stained glass, and decorative detailing. They serve as both practical and aesthetic elements, offering glimpses of the world outside while simultaneously enhancing the building’s visual appeal.

The Complexity of Round Windows

a. Architectural Challenges

Historic round windows, unlike their rectangular counterparts, present a myriad of architectural challenges. Their curved shape defies the straightforward geometry that most modern construction methods are built upon. This complexity necessitates precise calculations, measurements, and a deep understanding of materials so as not to create weakness and structural failure.

b. Structural Integrity

One of the foremost concerns when dealing with round windows is ensuring structural integrity. These windows often occupy large portions of the building’s façade, which means they must withstand considerable loads and environmental stressors. Failing to address structural concerns could lead to costly and dangerous consequences, compromising the safety of the building and its occupants.

c. Historical Authenticity

Preserving the historical authenticity of a building is paramount in restoration projects. Round windows are often integral to a building’s historical identity, and any attempt to replace or modify them must be done with the utmost care and attention to detail. Using the wrong materials or techniques can irreparably damage the building’s historical integrity.

The Artistry of Round Window Design

a. Intricate Tracery

One of the most captivating aspects of round windows is their intricate tracery, which refers to the ornamental stonework or woodwork that forms the window’s framework. The design of tracery can range from simple geometric patterns to elaborate, flowing motifs that tell a story or convey religious symbolism. Crafting tracery requires not only technical skill but also a deep appreciation for the artistic and historical context in which the window exists.

b. Stained Glass

Stained glass is a hallmark of many historic round windows, adding a mesmerizing play of colors and light to the interior of the building. The creation of stained glass windows is a highly specialized craft that demands a deep understanding of glasswork and painting techniques. Each piece of glass must be meticulously chosen for its color and translucency, and the final composition must be both beautiful and structurally sound. The Role of Experienced Millwork Craftsmen

a. Artful Construction

Millwork refers to the crafting of wood elements for architectural purposes, and it is a crucial aspect of round window construction. The skills required for millwork are highly specialized, involving precision cutting, carving, and shaping of wood to create intricate designs. Experienced millwork craftsmen possess the knowledge and expertise necessary to execute the most intricate and historically accurate round window designs.

b. Gepetto Millwork: A Trusted Name

When it comes to entrusting the creation of round windows in historic buildings, Gepetto Millwork is a name that resonates throughout the industry. With a 20 year legacy of craftsmanship Matthew Wiley has earned a reputation for excellence and delivered on big projects. His dedication to preserving historical accuracy and attention to detail make them a preferred choice for construction managers and preservationists alike.

The Perils of On-Site Construction

a. Compromised Quality

Attempting to construct round windows on-site presents a host of challenges that can compromise the quality and authenticity of the final product. On-site construction lacks the controlled environment and specialized equipment necessary for crafting intricate designs and achieving precise measurements.

b. Delays and Cost Overruns

On-site construction of round windows often leads to delays and cost overruns. Any miscalculations or mistakes can result in significant setbacks, including the need for costly revisions and repairs. These delays can be especially problematic when working on historic restoration projects with tight timelines and budgets.

The Pitfalls of Less Experienced Manufacturers

a. Cookie-Cutter Approaches

Less experienced manufacturers may take a one-size-fits-all approach to round window production, neglecting the unique historical and architectural context of each project. This can result in generic, uninspired designs that fail to capture the essence of the building or the period in which it was constructed.

b. Lack of Expertise

Experienced millwork craftsmen, like those at Gepetto Millwork, possess a level of expertise that is simply unmatched by less experienced manufacturers. The intricate detailing, historical accuracy, and structural integrity of round windows require a depth of knowledge and skill that cannot be easily replicated. In the world of historic preservation and construction, round windows stand as testaments to the intersection of art and architecture. Their complexity and beauty captivate the imagination and inspire awe. Yet, these architectural marvels are not easily replicated or replaced, and their preservation demands the utmost care and expertise. As a frustrated construction manager, I have witnessed firsthand the challenges that come with attempting to construct or restore round windows without the involvement of experienced millwork craftsmen like Gepetto Millwork. The complexities of structural integrity, historical authenticity, and artistic design cannot be taken lightly. To do justice to these remarkable features of historic buildings, we must recognize the indispensable role of craftsmanship in their creation and restoration. The next time you gaze upon a historic round window, take a moment to appreciate the intricate tracery, the stained glass, and the centuries of artistry and craftsmanship that have gone into its creation. These windows are not just openings to the past; they are portals to a world where beauty and complexity converge, reminding us of the timeless allure of historic architecture.
Unique Restaurant Millwork

Unique Restaurant Millwork

by | Oct 2, 2023 | Charlottesville VA, Custom Wood Bar, Restaurant Fittings

Completely Unique

Collaborate with a master woodworker on your first or next restaurant design.

20 years of experience bringing wood to life in restaurants for unique experiences.

Feature Natural Beauty

Start your creative plan with a master woodworker and feature the natural beauty of wood.

With two decades of crafting vibrant and unique dining experiences
through expert woodworking in restaurants,
we breathe life into wood, making each piece tell a story of its own.

Unique Restaurant Millwork

Si restaurant was a creative project in 2007 where wood brought to life in a very small space. Fitting the tiny space with off the shelf tables and chairs would have severely limited the function, and profitability of the restaurant. The owner approached us for assistance, seeking architectural help to build a space with a warm and comfortable atmosphere and a fluid layout to allow servers and waitresses to work smoothly. At it’s center, in the horizontal layout the architect designed a kidney-shaped table as a high-top that could seat any larger parties or family dining but needed confidence that we could make a structure strong enough while saving space. Massive large turnings became the legs. Standard height tables line the back wall and we increased seating capacity by forming a bench the complete length. Hard to notice in these photos but the bench seat turns the edge with a solid bent plywood showcasing the grain.

Wood Grain Theme

The natural wood grain brought a unified theme and saved on cost. The central visual flourish at the center incorporates the wine rack. Adding large circles to contrast all the straight lines, as well as confound the eye as to the method of construction, gave the space a bold and memorable arc. Two dark grain grain relics are held up creating a tension and mystery while delighting the eye as it travels up. The community table stands on hand turned solid legs, showcasing a rare grain profile but pragmatically saving floor space to make the small space appear larger. All the millwork showcased an end grain texture, lending the tabletop a distinct appearance divergent from traditional restaurant tables that was unheard of in 2007, and all the rage now.

Design Collaboration

Other practical pieces aren’t seen in the pictures. For example to ensure customer turnover, crucial for the restaurant’s survival in such a confined space, we opted not to include cushions on the seats; excessively comfortable seating might encourage patrons to linger for extended periods. In choosing Gepetto as your supplier, you get to work directly with me and can rely on me to collaborate with you for uninque presentation, as well as cost saving ideas that come directly from 20+ years of shop management experience. Just phone me up to talk through your creative interior that needs custom wood fabrication: ‪804-938-2094‬

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completely unique restaurant millwork
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https://gepettomillworks.com/commercial-millwork/restaurant-fittings/

Delivery & Install

Custom Fit

Handmade

Made IN VA

Unique Restaurant Millwork

by | October 2, 2023 | Charlottesville VA, Custom Wood Bar, Restaurant Fittings | 0 Comments

Collaborate with a master woodworker on your first or next restaurant design. 20 years of experience bringing wood to life in restaurants for unique experiences.Start your creative plan with a master woodworker and feature the natural beauty of wood. With two decades...
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Farmhouse Chic Rustic REstaurant Furnishing

by | January 31, 2023 | Architectural Millwork, Charlottesville VA, Restaurant Fittings | 0 Comments

Contact Matthew Wiley at Gepetto Millworks 804-938-2094 for custom restaurant pieces that ensure your space and presentation are unique!  Gepetto builds the made to order millwork from their shop in the hills outside of Charlottesville so you are supporting the local...
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Restaurant Builder – Complex Artistic Fittings and Furnishings for Restaurants

by | March 2, 2021 | Restaurant Fittings | 0 Comments

COMPLEX ARTISTIC FITTINGS AND FURNISHINGS FOR RESTAURANTSWe're here in Washington DC finishing up install cleanup at M street and 11 th for Supra Restaurant.  The restaurant's beginning is an interesting story in innovation starting on Kickstarter and finished with...
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Built to suit in-home bar : custom wood bar order

by | July 6, 2018 | Custom Wood Bar, Restaurant Fittings | 0 Comments

You want an empressive entertainment space. We can build anything you'd like!If you'd like your mancave to have that rustic feel. A hunting lodge meets olde english pub?Built to suit in-home bar Are you designing your dream home? We will design and build the ultimate...
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Gepetto Millworks has carved a niche for itself in addressing spatial challenges while delivering sophisticated and stylish woodworking solutions for restaurants in Virginia, Maryland, and Washington DC. With a thorough understanding of the unique spatial problems encountered by restaurants in these regions, our craftsmen expertly create pieces that not only maximize the utility of space but also significantly elevate the aesthetic appeal of the establishments bringing in those social media mentions!

Understanding Spatial Challenges

Restaurants in bustling urban areas of Virginia, Maryland, and Washington DC often operate within confined spaces. Gepetto Millworks meticulously analyzes the dimensions and layout of each space to craft furniture and wooden installations that align seamlessly with the available area. They utilize innovative design techniques to ensure that each piece of furniture is both functional and compact, facilitating smooth movement within the restaurant while accommodating the maximum number of patrons.

Bespoke Design Solutions

The Gepetto Millworks team engages closely with restaurant owners and architects to comprehend their vision and requirements. With a keen eye for detail, they develop custom designs that reflect the brand’s identity while tackling spatial constraints. Whether the client desires a classic or contemporary ambiance, Gepetto Millworks delivers woodworking solutions that encapsulate the desired theme while optimizing space utility.

Material Selection and Craftsmanship

Selecting the finest materials is at the core of Gepetto Millworks’ operation. The company sources high-quality wood known for its durability and aesthetic versatility. Each piece undergoes a meticulous crafting process, where artisans with years of experience shape and assemble the wood with precision and care. The result is a collection of robust and beautiful furniture and installations that stand the test of time while enhancing the allure of the restaurant.

Innovative Features

Spatial problems often require inventive solutions. Gepetto Millworks introduces clever features into their designs to further assist with space management. For example, adjustable and foldable tables allow restaurants to easily modify the layout to suit different events or peak hours. Integrated storage solutions help in organizing and decluttering the space, making it appear larger and more inviting.

Aesthetic Cohesiveness

Maintaining a harmonious visual flow within a restaurant is crucial for creating a pleasant dining environment. Gepetto Millworks pays careful attention to ensuring that all wooden elements within the space complement each other and contribute to a cohesive aesthetic narrative. The wood’s color, grain, and finish are thoughtfully selected to align with the restaurant’s overall design scheme, creating an environment that is visually pleasing and welcoming.

Customer-Collaboration with Master Woodworker

Understanding the client’s needs and expectations is paramount for Gepetto Millworks. The company maintains open communication with restaurant owners throughout the design and manufacturing process, welcoming feedback and making necessary adjustments to achieve a product that meets, and often exceeds, the client’s expectations. This collaborative approach allows for the creation of spaces that are not only beautiful and functional but also uniquely tailored to each restaurant’s character and brand.

Case Studies of Success

Gepetto Millworks has a portfolio rich with success stories from restaurants spread across Virginia, Maryland, and Washington DC. Each case study is a testament to the company’s ability to transform spaces through expert woodworking and innovative design solutions. Whether it’s a quaint café looking to maximize seating capacity without compromising comfort or a high-end restaurant aiming to offer an unparalleled aesthetic experience, Gepetto Millworks has consistently delivered results that have left clients immensely satisfied.

With a commitment to excellence in design, craftsmanship, and customer service, Matthew Wiley @ Gepetto Millworks has established itself as a leader in providing woodworking solutions that address spatial challenges faced by restaurants in Virginia, Maryland, and Washington DC. The company’s dedicated team, innovative approach, and attention to detail ensure that each project is executed with precision and flair, resulting in restaurant spaces that are not only functional but also enchantingly beautiful. Through their expertise, Gepetto Millworks continues to contribute to creating dining spaces that are memorable, comfortable, and reflective of the unique brands they represent.

Custom Wood Turning for Historic Restoration

Custom Wood Turning for Historic Restoration

by | Aug 23, 2023 | Custom Millwork

Handmade Turned wood rounds

We hand turn solid wood round pieces for historic restoration projects.  That means that we pickup the damaged or worn parts to recreate them in our Charlottesville VA shop.

k

CUSTOM

REPAIR

HAND
MADE

CALL MATT

If you are searching for unique pieces for historic restoration building – call Matthew to discuss your needs!  We can build whatever you need, from whatever time period you are restoring.  These hand carved or turned pieces are being delivered to New Kent Virginia 

 

804.938.2094

solid wood round historic hand turning services

Handmade wood turnings made to order by Virginia craftsmen.  Whatever your project calls for we will make it to your specifications.  First step will be getting ‘shop drawings’ done, completely accurate architectural drawings.  From there we just need time!

Watch Them Turn Solid Wood

@gepetto.millworks Matt is making #handturned column bases from solid mahogany today in the shop - if you don’t think that you can find the parts and pieces for your #historicrenovation ♬ original sound - Gepettomillworks

GEPETTO CRAFTSMEN MAKE

Shop Magic

Hand Turned Solid Wood Column Base for Historic Restoration
Hand Turned Solid Wood Column Base for Historic Restoration

A Legacy in Woodworking

At the heart of the historic restoration narrative lies Gepetto Millworks, a revered name in the woodworking realm, known for its unrivaled dedication to traditional craftsmanship. Situated in the woodlands of Virginia, Gepetto Millworks boasts a legacy spanning three generations, breathing life into the art of woodturning and historic restoration. Starting with Robert Wiley, now retired, Matt Wiley was trained by the demands of rural western Virginia farm life. Pragmatic attention to planning and time management crucial for farm life made Matt ready to manage a Millwork Shop. Robert’s 40 years of carpentry experience passed on to Matt a wide understanding of the building trades, common problems and historic solutions not readily available on Google or Youtube. Starting in 2022 now the 3rd generation began their apprenticeship under Matt with the understanding that fine wine takes time to mature! Gepetto now operates the shop facility from a nearly hidden hollow of 100 acres of farmland in the historic hills around Charlottesville VA.

The Art of Turning Solid Wood Pieces

The process of turning solid wood pieces is a harmonious blend of skill, precision, and patience. This age-old technique involves placing a wood blank on a lathe and shaping it using various cutting tools while it spins. For historic restoration, this technique offers the ability to recreate ornate profiles and subtle curves that were the hallmarks of architectural decoration in a bygone era where time & labor were less costly. Gepetto runs a very small staff of highly experienced craftsmen, so that projects are completed in a timely manner – and the trade skills and secrets are maintained. If you are seeking a unique piece – don’t worry, we’ve heard of it – and can recreate it accurately!

Column Bases: Echoes of Elegance

Column bases are architectural features that have graced structures for centuries, each reflecting the design trends of their time. In historic restoration, crafting column bases involves not just replicating their appearance but also understanding the construction techniques and materials that were prevalent during the structure’s era. Gepetto Millworks’ mastery shines in meticulously recreating column bases, capturing the very essence of the original design while ensuring structural integrity. We can craft a base from a single piece of solid mahogany so that environmental stressors are less likely to damage the piece. Historic building methods often have pragmatic reasons for their implementation. While we are capable of making a plywood style layered composite, the effective durability of a solid slab of weather durable mahogany is higher than a manufactured material. Architectural millwork encompasses a vast array of components, from intricate cornices to elaborate friezes. In historic restoration, these elements are the pièce de résistance, embodying the grandeur and attention to detail that defined the architecture of yesteryears. The artisans at Gepetto Millworks approach architectural millwork with a profound respect for tradition, using age-old techniques to replicate every fine detail, ensuring an authentic restoration that stands the test of time.
Hand Turned Solid Wood Column Base for Historic Restoration
Hand Turned Solid Wood Column Base for Historic Restoration

Turned Solid Wood Pieces

Historic restoration is a noble endeavor that bridges the gap between the past and the present, preserving the essence of bygone eras for generations to come. One of the essential elements in such restoration projects is the art of turning solid wood pieces. Gepetto craftsmen are some of the only professional supply options for general contractors, architects and restoration specialists looking to recreate solid wood pieces. Delve into the intricate world of historic restoration construction with us! That world where turned wood components like column bases, balustrades, and newels, meticulously handcrafted on the wood lathes of Gepetto Millworks in Virginia continue to be exemplary producers of timeless craftsmanship that lasts centuries.

The Essence of Historic Restoration

Historic restoration construction involves a delicate balance between honoring the architectural legacy of a structure and ensuring its continued viability for modern use. In this context, turned solid wood pieces play a pivotal role because so many general contractors are not aware of services like Gepetto provides. The general contractor of today does not have an army of skilled woodworkers supplying their job sites any longer as in the historic time periods we are task to restore. You can return to the essence of an era, preserving the stylistic intricacies that defined the architectural preferences of that past time period. These pieces when installed properly continue the irreplaceable charm of the historic building.

Column Bases: Echoes of Elegance

Column bases are architectural features that have graced structures for centuries, each reflecting the design trends of their time. In historic restoration, crafting column bases involves not just replicating their appearance but also understanding the construction techniques and materials that were prevalent during the structure’s era. Gepetto Millworks’ mastery shines in meticulously recreating column bases, capturing the very essence of the original design while ensuring structural integrity. We can craft a base from a single piece of solid mahogany so that environmental stressors are less likely to damage the piece. Historic building methods often have pragmatic reasons for their implementation. While we are capable of making a plywood style layered composite, the effective durability of a solid slab of weather durable mahogany is higher than a manufactured material. Architectural millwork encompasses a vast array of components, from intricate cornices to elaborate friezes. In historic restoration, these elements are the pièce de résistance, embodying the grandeur and attention to detail that defined the architecture of yesteryears. The artisans at Gepetto Millworks approach architectural millwork with a profound respect for tradition, using age-old techniques to replicate every fine detail, ensuring an authentic restoration that stands the test of time.

Balustrades and Newels: Stairways to History

Balustrades and newels are often the visual centerpiece of historic buildings centered around the staircase. Adorning staircases with intricate designs that were once the high style elegance in that era. In the meticulous restoration of these components, Gepetto Millworks’ woodturning expertise comes to the fore. Every spindle, rail, and newel is handcrafted with the utmost care, ensuring that the soul of the original design is captured and the handmade nuances remain. What sets Gepetto Millworks apart is not just its remarkable craftsmanship, but its commitment to historical accuracy. The artisans delve deep into architectural records, scrutinizing historical documents and photographs to unravel the design elements of anything lost to the past. This dedication extends to sourcing the right wood species, using traditional joinery methods, and applying authentic finishes, ensuring that each turned wood piece is a faithful representation of its era.

Preservation Through Education

The legacy of historic restoration lives on through education. Gepetto Millworks recognizes the importance of passing on the torch of craftsmanship to the next generation. The woodworking workshops and apprenticeships offered by the millworks provide budding artisans with the opportunity to learn the nuances of turning solid wood pieces, perpetuating a tradition that might otherwise fade away. In the realm of historic restoration construction, turned solid wood pieces embody the essence of eras long past. Gepetto Millworks, nestled in the heart of Virginia, breathes life into this legacy, crafting column bases, architectural millwork, balustrades, and newels that stand as testaments to the artistry of yore. As we gaze upon these masterpieces, we are reminded that the past is not merely history; it is a living, breathing entity that continues to enrich our present and inspire our future.

Contact Gepetto for Bid Information

Timeline

Choosing the Right General Contractor for a Historic Renovation or Fix-and-Flip in Richmond, Virginia

by | September 23, 2025 | Historic Renovation, Historic Restoration, Historic Wood Doors, Wooden Shutters, Wooden Windows | 0 Comments

Richmond, Virginia, is a city steeped in history, with neighborhoods that showcase architectural styles from the late 18th century through the early 20th century. For homeowners, real estate investors, and architects, this makes Richmond a prime location for historic...
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arched and elliptical window builder Virginia

by | May 13, 2025 | Wooden Shutters | 0 Comments

arched and elliptical window builder Virginia

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Bowed Windows Made in Virginia

by | May 13, 2025 | Architectural Millwork, Wooden Windows | 0 Comments

Round, Arc, Gothic Arch, and Bowed Windows Handcrafted in Virginia: When it comes to bespoke architectural woodwork, Gepetto Millworks stands at the pinnacle of craftsmanship in Virginia. Specializing in historically accurate, handcrafted windows, our artisans are...
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Church Hill Richmond Virginia Historic Millwork and Restoration Wood Supplier

by | March 31, 2025 | Custom Millwork, Historic Restoration | 0 Comments

Church Hill in Richmond, Virginia, Richmond's first neighborhood, is a historic district boasting antebellum homes and architectural styles like Greek Revival, Federal, Queen Anne, and Italianate, known for its cobblestone streets and gas streetlampThe Church Hill...
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turned wood products made to order

Custom Round Wooden Turned Millwork

circular architectural wood elements turned on a lathe

Custom Wood Turning for Historic Restoration

circular architectural wood elements turned on a lathe

Turning Service for Bulk Orders

Matthew Wiley wood turning supplier

Historic Replica Wood Turning

Clerestory Restoration Virginia

by | Jul 29, 2023 | Custom Millwork

Airflow and Comfort in Pre-Air-Conditioning Time Periods

A Focus on Virginia

Clerestory windows have played a significant role in architectural design throughout history. These windows are characterized by their placement high on the walls of a structure, allowing natural light to flood the interior while facilitating airflow and ventilation. In pre-air-conditioning eras, such as in the state of Virginia, clerestory windows were particularly valued for their ability to improve indoor comfort. This article explores the restoration of clerestory windows for airflow and comfort in pre-air-conditioning time periods, with a specific focus on the work conducted by Gepetto Millworks. 

Historical Significance of Clerestory Windows

Clerestory windows have a rich history dating back to ancient times. The concept of the clerestory developed as a solution to challenges faced by architects and builders in creating well-lit and ventilated spaces. The utilization of vertical slabs of stone and narrow windows allowed for the admission of light and air, while maintaining the structural integrity of the building. This architectural innovation eventually found its way into churches, cathedrals, and other religious structures, where it became an essential element in creating awe-inspiring spaces.

The Role of Clerestory Windows in Pre-Air-Conditioning Times

Prior to the advent of air conditioning, buildings in Virginia and across the United States relied on passive cooling techniques to maintain comfortable indoor temperatures. Clerestory windows played a crucial role in this regard. By strategically placing these windows high on the walls, architects capitalized on the stack effect, a natural ventilation phenomenon that occurs when hot air rises and escapes through upper-level openings, drawing in cooler air from lower levels. The clerestory windows acted as exhaust vents, expelling warm air while simultaneously allowing fresh, cool air to enter the space. This process facilitated airflow, reducing stuffiness and improving overall comfort.

Preservation and Restoration of Clerestory Windows

With the passage of time and changing architectural trends, many historic buildings with clerestory windows fell into disrepair. However, there has been a recent resurgence of interest in restoring these windows to their former glory. Gepetto Millworks, a prominent restoration company, has been at the forefront of this movement in Virginia.

The restoration process begins with a thorough examination of the existing clerestory windows. Gepetto Millworks’ team of experts carefully assesses the condition of the windows, including the frames, glass panes, and any decorative elements. Preservation and restoration efforts aim to retain as much of the original material as possible, ensuring historical accuracy.

Gepetto Millworks utilizes traditional craftsmanship techniques to repair and replace damaged components. For instance, if the wooden frames show signs of decay, they are meticulously restored using age-appropriate joinery methods and durable wood species, such as mahogany or oak. Similarly, damaged glass panes are replaced with historically accurate replicas, matching the original design and ensuring optimal transparency.

Maximizing Airflow and Comfort

In the restoration process, Gepetto Millworks pays particular attention to optimizing the airflow and comfort provided by clerestory windows. Historical accuracy is maintained while integrating modern advancements in energy efficiency and comfort.

To ensure effective ventilation, Gepetto Millworks carefully adjusts the size and positioning of the windows, considering factors such as prevailing wind directions, sun exposure, and the building’s orientation. By tailoring these aspects to specific locations in Virginia, the company optimizes natural airflow patterns, promoting a comfortable and healthy indoor environment.

Gepetto Millworks also employs advanced weather sealing techniques to reduce air leakage. This not only enhances the energy efficiency of the restored windows but also prevents unwanted drafts and moisture infiltration, preserving the building’s structural integrity.

Benefits of Clerestory Window Restoration

The restoration of clerestory windows brings numerous benefits to both historic buildings and their occupants.

Preservation of Cultural Heritage: By restoring clerestory windows, Gepetto Millworks helps preserve the architectural heritage of Virginia. These windows are significant cultural artifacts that contribute to the historical fabric of the state and reflect the craftsmanship of a bygone era.

Improved Natural Lighting: Clerestory windows allow abundant natural light to enter the interior, reducing the need for artificial lighting during daylight hours. This enhances visual comfort, minimizes energy consumption, and creates a more aesthetically pleasing environment.

Enhanced Ventilation: Restored clerestory windows facilitate efficient airflow, promoting natural ventilation and reducing the reliance on mechanical cooling systems. This not only improves indoor air quality but also decreases energy consumption and the associated carbon footprint.

Increased Comfort: Properly restored clerestory windows contribute to a more comfortable indoor environment by reducing humidity, balancing temperatures, and minimizing the occurrence of stagnant air. Occupants can enjoy a fresh and pleasant atmosphere, reminiscent of the pre-air-conditioning era.

The restoration of clerestory windows in Virginia is a testament to the dedication and expertise of companies like Gepetto Millworks. By breathing new life into these architectural elements, they revive the timeless benefits of natural lighting and ventilation. As buildings adapt to modern energy-efficiency standards, the restoration of clerestory windows becomes an invaluable endeavor to bridge the gap between historical preservation and contemporary comfort.

@gepetto.millworks

One of the interesting #architectural elements Gepetto Millworks often receives calls to replace, or rebuild are #skylight and #Clerestory from the era where light was just as precious as space. The light bulb was only invented in 1879, and the grid to support it would be years to follow! Today we are one of the few shops producing #handjoinery and we have replaced and repaired rooftop light systems from South Carolina to Maryland. Give me a call at 804-938-2094 to discuss replacing or restoring one in your project.

♬ original sound - Gepettomillworks
@gepetto.millworks

Custom made #historic #replica #historicrestoration serving general contractors and builders across #virginia #northcarolina #southcarolina #maryland

♬ original sound - Gepettomillworks
virginia clerestory service and restoration
virginia clerestory builder restoration
virginia clerestory restoration supplier

In architecture, a clerestory (/ˈklɪərstɔːri/ KLEER-stor-ee; lit. ’clear storey’, also clearstory, clearstorey, or overstorey) is a high section of wall that contains windows above eye level. Its purpose is to admit light, fresh air, or both.

Historically, clerestory denoted an upper level of a Roman basilica or of the nave of a Romanesque or Gothic church, the walls of which rise above the rooflines of the lower aisles and are pierced with windows.

Daylighting is the practice of placing windows, skylights, other openings, and reflective surfaces so that sunlight (direct or indirect) can provide effective internal lighting. Particular attention is given to daylighting while designing a building when the aim is to maximize visual comfort or to reduce energy use. Energy savings can be achieved from the reduced use of artificial (electric) lighting or from passive solar heating. Artificial lighting energy use can be reduced by simply installing fewer electric lights where daylight is present or by automatically dimming/switching off electric lights in response to the presence of daylight – a process known as daylight harvesting.

The amount of daylight received in an internal space can be analyzed by measuring illuminance on a grid or undertaking a daylight factor calculation. Computer programs such as Radiance allow an architect or engineer to quickly calculate benefits of a particular design. The human eye’s response to light is non-linear, so a more even distribution of the same amount of light makes a room appear brighter.

Virginia Historic Skylight Repair

Historic Windows Restored or Built to Match

Unique wooden and Historic Window Makers in the South East US

Unique wooden and Historic Window Makers in the South East US

by | Jul 13, 2023 | Historic Restoration, Wooden Windows

Windows are not only functional elements in a building but also serve as aesthetic highlights, especially in historic structures. The South East United States boasts a rich architectural heritage, and preserving the authenticity of historic buildings is of paramount importance. In this article, we will explore the world of unique wooden window makers in the South East US, with a special focus on Gepetto Millworks completed construction project portfolio. Our job history and qualifications highlight our unique and notable contributions to the restoration of the Montgomery Building in Spartanburg, SC and the Bull Street District Mental Hospital renovation in Columbia, SC.

Window Maker in the South East United States

Gepetto Millworks owned and operated by Matthew Wiley with his wife Pamela became a renowned window maker based in the South East US, by starting in one of the oldest standing neighborhoods on the continent : Church Hill Richmond. The word spread fast as Matthew built to order and matched historic trims, embellishments and other unique elements that make history come alive in historic homes, churches, theaters and restaruants. Specializing in crafting historically accurate unique wooden windows for historic structures soon caught the attention of restoration specialists from Williamsburg VA’s historic district. With decades of experience, Gepetto is now an approved vendor to the National Parks Services & Pentagon specialist provider for historic military buildings. Our unwavering commitment to quality, craftsmanship, and attention to hand built detail from the blue ridge near Charlottesville VA established us as a leader in the field.

The Montgomery Building, Spartanburg, SC brought the largest order for historic windows ever seen by the Gepetto shop. Renovating an iconic landmark with a rich history in the center of Spartansburg made for an order of 940 windows on this 24 story building. Built in 1924, it was the first high-rise building in Spartanburg and South Carolina. Gepetto Millworks was entrusted with the task of restoring and replicating the building’s historic windows, ensuring the preservation of its original character as it evolved into a mixed use modern development with shops, condos and a full set of amenities. Gepetto’s extensive knowledge of period-specific window design and construction techniques Matthew successfully recreated the historic windows but added energy efficient weather beating parts seamlessly blending old-world charm with modern functionality. The windows underwent full durability testing before being ordered, as due dilligence would suggest. This video shows the windows under hurricane strength wind forces to test their breaking point<<

South East Washington DC historic window maker
@gepetto.millworks

Our windows have withsstood tornadoes and pressure tests before installation - they passed, and they last!

♬ Pressure - EBEN & Trias
Southeast window maker for historic restorations

The Bull Street District renovation centers around the Historic Mental Hospital in downtownColumbia, SC. One of the first facilities to provide mental health services in the country it holds significant historical importance!  As part of a major renovation project aimed at transforming the hospital into a vibrant mixed-use development with baseball dimond, urban shopping like REI now anchors a full set of modern amenities to this historic campus where they raised their own food. Gepetto Millworks played a crucial role supplying the windows and millwork elements that qualify as Historic Tax Credit building materials. Our expertise in crafting windows that adhere to the strict guidelines of historical preservation helped breathe new life into the building while maintaining its architectural integrity.  Now residents walk their dogs under the beautiful living history of the mature trees on the campus.

Unique Qualifications – Customization and Replication

Gepetto Millworks specializes in the customization and replication of historic windows down to the panes of glass. Our skilled artisans meticulously note original window designs, materials, and construction techniques to ensure the accurate reproduction of frames, sashes and trims that add up to be indistinguishable from the originals when fully installed. Attention to detail while meeting all construction timelines is why large general contractors rely on Gepetto exclusively for projects at this scale.

Material Selection and Craftsmanship

The choice of materials is vital when recreating historic windows. Gepetto Millworks sources high-quality, sustainable wood that matches the original species used in the historic windows. Through their exceptional craftsmanship, they transform raw materials into intricate, durable, and beautiful window components that stand the test of time.

Preservation Expertise:

Preservation projects demand a deep understanding of how species of wood interact, how it will be machined into shape, and the order of installation to match historical preservation. Gepetto Millworks generously shares their expertise with contractors installing their products as woodworking is becoming a lost art with most commercial windows choosing aluminum for their material  Gepetto ensures adherance to the authentic style and proportions of the era in which the building was constructed even if example windows are destroyed beyond recovery.

Impact and Legacy:

The work of Gepetto Millworks restoring historic windows extends beyond the mere physical preservation of structures. By meticulously replicating windows, trim, glass panes and sashes, they contribute to the overall cultural and historical heritage of the South East United States. Dedication to craftsmanship and historical accuracy ensures that future generations can appreciate and understand the architectural achievements of the past.  If the windows in your home or building have lasted 200 years already, you do have a safe and reliable alternative to the plastics, vinyls, and metals that cloud the current marketplace.  Ask your accountant to amortize the cost of the windows over 200 years as you get a quote – it puts the whole process into perspective.

Preserving historic structures requires a delicate balance between maintaining authenticity and meeting modern functionality standards. Gepetto Millworks can apply UV Coatings, Weather Stripping and other small nuances that bring the historic window up to all energy efficiency expectations. Through exceptional skills and creative problem solvoing we have made significant contributions to the restoration and replication of historic windows across the eastern seaboard. With notable projects like the Montgomery Building in Spartanburg, SC, and the Bull Street District Mental Hospital in Columbia, SC, Gepetto Millworks continues to leave an indelible mark on the South East US’s regional architectural heritage. 

Southern US Historic Window Maker
Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia
Southern US Historic Custom Built Skylight Clerestory
Southern US Historic Window Maker
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Bull St District Renovation Project Supplier

Bull St District Renovation Project Supplier

by | Jun 17, 2023 | Architectural Millwork, Historic Restoration

Bull Street Development:
Transforming Columbia, South Carolina’s Historic Landmark

The Bull Street development in Columbia, South Carolina, stands as a testament to the city’s commitment to preserving its rich history while embracing modern progress. This ambitious project combines historic renovation, urban renewal, and mixed-use development to revitalize the iconic Bull Street Asylum site. By blending the past and present, the Bull Street development has become a thriving center of activity, attracting residents, visitors, and businesses alike.

Historic Renovation: Restoring the Legacy of Bull Street Asylum

The Bull Street Asylum, originally known as the South Carolina Lunatic Asylum, opened its doors in 1828 and served as a beacon of mental healthcare until its closure in 1996. Recognizing its historical significance, the Bull Street Development team embarked on a mission to preserve and restore this iconic landmark.

Historic renovation, a process that involves rehabilitating and revitalizing historic structures, played a vital role in transforming the Bull Street Asylum. While retaining the building’s unique architectural features, such as its imposing red-brick façade and intricate stonework, the developers ensured that the structure met modern safety and accessibility standards. This delicate balance between preservation and modernization has breathed new life into the historic site.

Urban Renewal: Goals and Impacts on Columbia’s Landscape

Urban renewal is a critical aspect of the Bull Street development, aiming to revitalize urban areas and improve the overall quality of life for residents. In the case of Columbia, South Carolina, the Bull Street project has become a catalyst for transformation, enhancing the city’s landscape and economy.

The primary goals of urban renewal in the Bull Street development are twofold: to repurpose underutilized spaces and to create a vibrant mixed-use area that fosters community engagement. The project’s master plan includes residential complexes, commercial spaces, recreational facilities, and green spaces. By blending historic preservation with modern amenities, the Bull Street development has successfully attracted residents, businesses, and tourists, contributing to the city’s economic growth.

Blending History and Modernity: Mixed-Use Condo Development

One of the highlights of the Bull Street development is the integration of the Bull Street Asylum’s rich history with a modern condominium development adjacent to the stadium. This unique blend of the past and present has created an enticing living experience for residents and visitors.

The Bull Street Asylum, now known as the BullStreet District, serves as the backdrop for the mixed-use condo development. The renovated historic buildings house a variety of amenities, including restaurants, boutiques, and art galleries, while the new condominiums offer luxurious and contemporary living spaces. This harmonious combination allows residents to immerse themselves in the site’s history while enjoying modern comforts.

The Bull Street development’s mixed-use area also includes a state-of-the-art stadium, serving as a gathering place for sports enthusiasts and hosting various events throughout the year. This vibrant and diverse neighborhood has become a social hub, attracting people from all walks of life.

The Bull Street development in Columbia, South Carolina, demonstrates the successful integration of historic renovation and urban renewal. By embracing the legacy of the Bull Street Asylum while introducing modern amenities and mixed-use spaces, the project has transformed a once-abandoned site into a thriving center of activity. Through its preservation efforts and commitment to community engagement, the Bull Street development stands as a shining example of how cities can honor their past while embracing a bright and prosperous future.

South Carolina Wooden Window Supplier
South Carolina Wooden Window Supplier
South Carolina Wooden Window Supplier
South Carolina Wooden Window Supplier
South Carolina Wooden Window Supplier

Historically accurate wooden window supplier South Carolina

Gepetto Millworks makes to order any type of historic replica of existing windows.  For historically accurate renovation or commercial re-purposing projects that wish to keep the historic charm and effectiveness of mahogony built windows.

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South Carolina Wooden Window Supplier

South Carolina Wooden Window Supplier

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South Carolina Wooden Window Supplier

South Carolina Wooden Window Supplier

by | Jun 17, 2023 | Historic Restoration, Wooden Windows

In the realm of architectural preservation and restoration, historic buildings hold a special place, preserving the essence of South Carolina’s rich heritage. When undertaking historic building projects, architects and construction managers can greatly benefit from the historic tax credit certification program. In this article, we will explore the significance of historic wooden windows in these projects, highlight the expertise of Gepetto Millworks as a supplier, and shed light on the advantages of leveraging the historic tax credit certification from a professional perspective.

Historic Wooden Windows and the Importance of Preservation

Architectural Integrity: Historic wooden windows are an essential component of a building’s architectural integrity. These windows showcase the craftsmanship, detailing, and design principles of a specific era, adding to the overall character and historical significance of a structure. Preserving and restoring these windows is crucial to maintaining the authenticity and charm of historic buildings.

Preservation Guidelines: When working on historic building projects, adherence to preservation guidelines is of utmost importance. These guidelines often dictate the retention or replication of original features, including windows. Gepetto Millworks specializes in producing historically accurate wooden windows that comply with preservation standards and bring the building back to its former glory.

Energy Efficiency and Sustainable Solutions: Contrary to misconceptions, historic wooden windows can be energy-efficient when properly restored and upgraded. Gepetto Millworks utilizes modern weatherstripping techniques and energy-efficient glass options to enhance the performance of historic windows while preserving their original aesthetics. This approach aligns with sustainable design practices and promotes energy conservation in historic building projects.

Expertise in Historic Wooden Windows

Craftsmanship and Attention to Detail: Gepetto Millworks has a well-established reputation for its commitment to exceptional craftsmanship and attention to detail. Their team of skilled artisans combines traditional woodworking techniques with modern innovations, ensuring the production of historically accurate and superior-quality wooden windows. Each window is meticulously crafted to meet the highest standards of excellence.

Customization and Replication: Gepetto Millworks understands the importance of customization and replication when it comes to historic building projects. They possess in-depth knowledge of various architectural styles prevalent in South Carolina, enabling them to replicate windows with utmost precision, even in cases of unique or intricate designs. Their ability to provide customization options allows architects and construction managers to tailor the windows to the specific requirements of the project.

Material Selection and Durability: Gepetto Millworks takes pride in sourcing only the finest materials for their historic wooden windows. Premium-grade hardwoods are carefully selected to match the original species used in historic structures. This meticulous attention to material selection ensures that the windows not only maintain an authentic appearance but also exhibit exceptional durability and longevity, supporting the long-term preservation goals of the building project.

Benefits of Historic Tax Credit Certification

Financial Incentives: The historic tax credit certification program offers significant financial incentives for owners and developers of historic buildings. By adhering to specific preservation standards, projects can become eligible for tax credits that can offset a portion of the rehabilitation costs. These credits can be used to reduce tax liabilities, attract investors, and lower overall project costs, making historic building projects more economically viable.

Preservation Advocacy: The historic tax credit certification program promotes the preservation and restoration of historic structures. By participating in the program, architects and construction managers contribute to the preservation of South Carolina’s architectural heritage. This involvement not only enhances the cultural value of the community but also positions them as stewards of historic preservation.

Marketing and Recognition: Buildings with historic tax credit certification gain recognition and prestige within the industry. They become eligible for various marketing

Historic Church Restoration Supplier in Virginia

Historic Church Restoration Supplier in Virginia

by | Jun 8, 2023 | Church Restoration, Historic Restoration

We would love to explain how working with a historic church restoration supplier in Virginia can benefit churches and other organizations.

 

Restoration of historic churches is no easy task, and requires the passion and commitment of many to ensure that the house of faith remains standing and vibrant. Working with the right historic church restoration supplier in Virginia can make this process simpler and more manageable. This blog post will explore the benefits of working with such a devoted supplier and how it can help churches and other organizations in Virginia maintain the important aspects of their faith-based history.

From preserving stained glass windows to repairing church roofs, there is a lot of work to be done if you wish to restore a historically significant building. And yet, without the right assistance, it can seem impossible to achieve the desired result. Working with a knowledgeable and experienced historic church restoration supplier in Virginia can give you access to the necessary tools and resources that will make the task easier and less overwhelming. Whether it’s finding the right materials, ensuring the protection of original elements or helping with the overall design process, a reliable and reputable supplier can make all the difference.

Continue reading to discover how your church or organization can benefit from working with a trusted historic church restoration supplier in Virginia.

 

 

 

 

Overview of Historic Church Restoration Services

Restoring historic churches is an important task, and it is important to find the right partner for the job. Choosing the right Historic Church Restoration Supplier in Virginia is essential to ensuring the success of the restoration project. This article will provide an overview of the services provided by Historic Church Restoration Suppliers in Virginia.

 

 

 

 

Historic Church Restoration Suppliers in Virginia offer a range of services, from structural repairs and maintenance to restoration of decorative stone works, stained glass, and other historic features. Structural repairs may include replacement of damaged or deteriorating materials, such as: masonry, brick, concrete, wood, metal, and other elements. Maintenance services, on the other hand, are designed to keep the historic church in good condition, and may include: cleaning, painting, power washing, and other preventive measures.

For the restoration of decorative stone works, Historic Church Restoration Suppliers in Virginia will employ experienced craftspeople to perform the detailed work. This may include: repairing and restoring damaged stone, replacing missing elements, and recreating historic features that have been lost over time. Stained glass, too, can be restored with the help of expert craftspeople. The Historic Church Restoration Supplier in Virginia may also provide services such as: sourcing and installation of replacement elements, and the removal and storage of stained glass windows.

The Historic Church Restoration Suppliers in Virginia also provide conservation and preservation services. Conservation involves the careful management of the historic church site to prevent further deterioration, while preservation involves efforts to maintain the original appearance of the church. Historic Church Restoration Suppliers in Virginia specialize in preserving and conserving the original appearance of historic churches, including the stone walls, stained glass windows, and other features.

Historic Church Restoration Suppliers in Virginia are also experienced in working with local and state government officials, to ensure that their restoration projects are in compliance with current local and state regulations. They can assist with permit applications, engineering reports, and other tasks related to the restoration project. In addition, the Historic Church Restoration Supplier in Virginia may also be able to provide additional services such as: consulting services and advice on historic preservation and conservation.

In conclusion, Historic Church Restoration Suppliers in Virginia provide a range of services for the restoration of historic churches. From structural repairs to preservation and conservation, these suppliers can ensure the successful restoration of historic churches. 

 

 

 

 

 The Advantages of Working with a Local Supplier

Working with a local supplier for historic church restorations can be extremely beneficial for any organization or individual who is looking to restore or maintain a local heritage property. Not only can a local supplier provide expertise, but they can also offer the convenience of local knowledge and resources. Working with a local supplier also ensures that the restoration is done correctly, as the supplier is familiar with the building and its specific needs.

When it comes to selecting a supplier for historic church restorations, there are numerous benefits to working with a local supplier. For one, a local supplier is more likely to be familiar with the local area and building regulations, as well as the specifics of the building itself, which can help to ensure that the restoration is done correctly and efficiently. A local supplier is also more likely to understand the cultural and historical significance of the building, and can provide valuable insights and suggestions for the restoration.

Another advantage of working with a local supplier is that they are likely to have access to resources and materials necessary for the restoration, as well as a network of skilled professionals who can assist with the project. This means that projects can be completed in a timely manner and to the highest standard, as the local supplier can provide support and guidance throughout the process.

Finally, working with a local supplier can provide cost savings, as they tend to charge lower rates due to their familiarity with the local area. In addition, they are more likely to be able to source materials from local suppliers, which can often reduce the overall cost.

Overall, working with a local supplier for historic church restorations can be extremely advantageous for any organization or individual. Not only will the local supplier have access to resources and materials, but they will also be familiar with the building and its specific needs, as well as the cultural and historical significance of the building. Working with a local supplier also ensures that the restoration is done correctly and to the highest standard, while providing cost savings. As such, it is always beneficial to select a local supplier for historic church restorations. 

 

 

 

Expertise and Quality of Work

Expertise and skillful craftsmanship are essential in any construction, especially when it comes to historic church restoration. It is important to find a supplier that you can trust to perform the task at hand with quality assured. When selecting a Historic Church Restoration Supplier Virginia, there are a few aspects to consider. 

To begin with, it is important that the supplier is experienced in the field of historic church restoration. You want to make sure that the supplier has a clear understanding of the historical significance of the project, and has the skills and knowledge necessary to complete the restoration with the utmost attention to detail. It is also important to make sure that the supplier has the necessary licenses and certifications to work on such a delicate project.

The quality of the supplier’s work is also vital to the success of the project. You want to make sure that the supplier follows all safety and quality standards. It is important to choose a supplier who pays close attention to detail and takes the time to understand the historical importance of the restoration. Furthermore, you should ask to see previous work and reviews of the supplier to ensure that the quality of the work is up to par.

Finally, it is important to make sure that the supplier is reliable and dependable. You want to make sure that the supplier will be available throughout the duration of the project and provide timely updates and progress reports. Additionally, make sure that the supplier offers competitive prices without compromising on the quality.

By taking into consideration all the points listed above, you will be able to confidently select a qualified and reliable Historic Church Restoration Supplier Virginia for your project. You can trust that the supplier will provide quality results, while also ensuring the historical significance of the project is protected.

 

Competitive Pricing for Historic Church Restoration Services

 

Architectural Integrity of Wooden Windows

by | February 6, 1998 | Wooden Windows | 0 Comments

Preserving historical architecture presents a unique set of challenges, particularly when it comes to the integrity of wooden windows. Wooden windows, intrinsic to the aesthetic and structural integrity of historical buildings, demand meticulous attention to detail...
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Historic Window Renovation Services

by | February 6, 1998 | Wooden Windows | 0 Comments

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804-938-2094

by | March 26, 2001 | Architectural Millwork, Historic Restoration | 0 Comments

Who's calling from 804-938-2094? Gepetto Millworks Matthew Wiley via mobile phone. Feel free SMS/text back as Matthew is often in the shop where it's loud. Put a face to the name:
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Project Spotlight: Ladybird Hat Factory

by | June 3, 2009 | Architectural Millwork, Historic Restoration, Richmond VA Woodworkers | 0 Comments

The Ladybird Hat Factory is a historical warehouse at 140 Virginia Street on the Canal in Downtown Richmond, Virginia. The developer, Fulton Hill Properties, took a rundown factory and refurbished it into a modern office space with a gigantic spiral staircase...
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Project Spotlight: Historic Robinson Theater Renovation

by | June 4, 2009 | Architectural Millwork, Historic Restoration, Molding and Trim, Project Spotlight, Richmond VA Woodworkers | 0 Comments

Historic Robinson Theater Renovation by Richmond Virginia Craftsmen nets Gepetto a construction excellence award.

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Design and build projects Richmond

by | June 9, 2009 | Architectural Millwork, Built-in Storage VA, Custom Cabinetry, Historic Restoration, Shelving | 0 Comments

Gepetto Craftsmen have been design and build project masters for over ten years in Richmond High end woodworking for architectural wood elements giving libraries, studies, dens and entertainment rooms a classic finish. Each of these projects have been commissioned by...
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Project Spotlight: Church Hill historic home – authentic custom kitchen

by | November 21, 2009 | Architectural Millwork, Custom Cabinetry, Historic Restoration | 0 Comments

more photos in the gallery Custom hardwood historical renovation kitch design Richmond Virginia, contact Gepetto Millworks for your home renovation quote! Above the view from the front room into the kitchen with the sliding doors mostly retracted.  Count on Gepetto to...
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6,000 linear feet of new lumber

by | November 22, 2009 | Historic Restoration | 0 Comments

We manufactured 6,000 linear feet of Mahogany slats today for fabrication of historic replica shutters on the Hewicks Tavern in Urbanna Virginia. We'll be crafting those slats into handmade shutters with a 21 day turnaround for the whole project....
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Authentic Historic Restoration Wooden Windows

by | January 3, 2011 | Architectural Millwork, Historic Restoration, Wooden Windows | 0 Comments

Gepetto Craftsman have years of expert, hands on experience restoring wooden windows from projects across the mid-Atlantic area. authentic antique glass Historic Restoration standards Wooden Windows and Sashes partial restoration energy efficient glazing We have...
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Energy Efficient Historically accurate restoration windows

by | March 23, 2011 | Historic Restoration | 0 Comments

Gepetto Craftsmen have found a way to produce Energy Efficient Historically accurate restoration windows with a double pane system. We can't show you these window frames too close because we don't want our competitors to copy our intricate and difficult construction...
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Southern Plantation Historic restoration contractor

by | March 28, 2011 | Built-in Storage VA, Custom Cabinetry, Historic Restoration, Kitchen Renovation, Molding and Trim, Project Spotlight, Richmond VA Woodworkers, Williamsburg VA, Wooden Windows | 0 Comments

Wooden construction restored from a gutted historical property including:cabinetry, kitchen design, wardrobe style kitchen storage, fireplace mantles, bathroom storage, laundry hideaway, china display shelving, custom closet design (NYC theme), skylight.

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Project Spotlight: Hewicks Plantation Historic Restoration

by | May 19, 2011 | Architectural Millwork, Historic Restoration, Project Spotlight, Richmond VA Woodworkers, Virginia | 0 Comments

At the Hewicks plantation project, solid wood gates constructed from spanish cedar form an understated entrance to the historially long diveway lined with mature willow oak trees.  True to 18th century construction methods our shop craftsmen used true through mortise for the pickets.

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Historic Wooden WIndows Pressure TEsted Performance

Historic Wooden WIndows Pressure TEsted Performance

by | Apr 18, 2023 | Historic Restoration, Wooden Windows

In order to pass installation and certification in some of the larger commercial restorations our windows have been placed in testing chambers to prove their durability against other industry products.  So far, we have passed with flying colors.  With the insight from these tests we did add a special weather beating feature to the windows that assists in bridging the gap between historic building methods and modern materials.  If you’re buying a thousand windows, we’ll show you what it is!  We can produce any type of complex multi-pane wooden historic window.  

Wooden Window Restoration for Historic Churches
Wooden Window Restoration for Historic Churches

Historic Window Builder VA

Gepetto Millwork shop is tooled up to support your large historic restoration project and can meet your demands for up to 100 window frames and 200 sashes per month.  Several of our large restoration projects across the south like the Montgomery Building in Spartansburg SC and the Bull Street District renovation of the State Hospital Building in Columbia SC. Both of these multi year renovations of existing structures were driven by Historic Tax credit incentives that hinged on finding a supplier for historically accurate windows. 

Montgomery Building Spartansburg SC

Montgomery Building Spartansburg SC

by | Apr 18, 2023 | Historic Restoration, Wooden Windows

Montgomery Building

Spartansburg SC

Unique wooden and Historic Window Makers in the South East US

Montgomery Building Spartansburg SC Project Details

Project Awards:

  • Preservation South Carolina, Honor Award, 2021
  • Spartanburg County Historical Association, Peggy T. Gignilliat Preservation Award, 2021
  • Traditional Building Magazine, Palladio Award for Adaptive Reuse, 2021
  • CREW Upstate, Development Impact Award, 2019
  • ENR Southeast, Best Projects Award of Merit for Renovation / Restoration, 2019

In 1924 the Montgomery family, a very prominent family in Spartanburg’s textile manufacturing industry, commissioned Lockwood Greene to design and build the building. Completed in 1925, the 10-story Montgomery Building is one of the first Chicago-style construction projects ever built outside of Chicago.

In 2016, local developer BF Spartanburg came forward with a plan that city officials praised as a “next-level” catalyst for downtown Spartanburg. After engaging McMillan Pazdan Smith on a feasibility study, the development team created plans to restore the 92-year-old, iconic high-rise into a mixed-use retail, commercial, and residential project in the heart of the city’s central business district.

Our design team worked carefully with the National Park Service to meet their criteria for preserving and updating the building appropriately. The building façade’s pre-cast concrete panels were very innovative for their time, making it possibly the only remaining historic pre-cast Chicago-style building in the region. McMillan Pazdan Smith was able to source new concrete panels that replicate the old panels closely enough to receive approval in accordance with the building’s protected status on the National Historic Register of Places. Many of the building’s original Renaissance Revival style architectural details on the interior were also be preserved, including the decorative plaster ceilings and marble floors and walls. The renovated and restored Montgomery Building features 9,000 SF of select boutique retail stores and intimate restaurants on the ground floor. The second floor is dedicated office space, and the eight floors above are residential units, with approximately 92 one- and two-bedroom apartments ranging in size from 422 – 1,374 SF. The CM-At-Risk project was completed in 2019.

^From : McMillan Pazdan Smith Architectdure

montgomery building spartansburg sc wood windows

Featured in Traditional Building Magazine

McMillan Pazdan Smith revives the Montgomery Building, one of the only remaining pre-cast buildings in the Chicago School of Style in the country.

Gepetto Built Historic Replica Wooden Windows Installed

Gepetto Built Historic Replica Wooden Windows Installed in the apartments of the Montgomery Building

Custom by Architects

WholeSale to Builders

MADE IN VA

Sustainable & Reparable

“Work was underway on the Montgomery Building in Spartanburg, South Carolina, when a consultant with the South Carolina State Historic Preservation Office noticed a slight discrepancy between the original column capitals and a new capitol mold awaiting approval.”  ~Restoration of the Montgomery Building – Traditional Building Magazine

Montgomery Building historic millwork supplier

Old Window Restorer

Montgomery Building reconstruction to be honored by governor

For two decades, the 127,000-square-foot Montgomery Building, located along downtown Spartanburg’s North Church Street, remained vacant.

After years of neglect, the 10-story building’s precast concrete façade had deteriorated to the point that it was necessary to erect scaffolding along the buildings’ perimeter to protect pedestrians on the street from falling debris.

With the restorative hand of Harper General Contractors and design of McMillan Pazdan Smith, however, the Montgomery Building has reached new heights since its 2018 reconstruction.

On July 23, the team will be recognized by Gov. Henry McMaster in a ceremony at the Statehouse with Preservation South Carolina’s 2021 Honor Award.

“This is one of the most extraordinary projects that has ever been submitted,” Mike Bedenbaugh, president and CEO of Preservation South Carolina, said in a news release. “The challenges that had to be overcome with this building, most of the time, would have led to the demolition of other buildings. That’s why it deserves this award.”

Preservation South Carolina, the S.C. Department of Archives and History, and the governor’s office have recognized accomplishments in the preservation, rehabilitation and interpretation of the state’s architectural and cultural heritage with a series of awards since 1995.

In order to be considered, projects must have been completed, including all phases, within the last three years, made a positive impact on the community and the state, and achieve a degree of project difficulty while serving as an example of outstanding commitment to historic preservation and exemplary preservation techniques, according to the release.

Projects like this are why people like me become architects,” McMillan Pazdan Smith’s K.J. Jacobs, principal in charge and lead architect on the project, said in the release.

Montgomery Building historic millwork supplier
Montgomery Building historic millwork supplier
Montgomery building historic millwork supplier
Montgomery Building historic millwork supplier

Virginia Window Restorers

Historic Replica Windows Made to Order

Southeast US Window Rehabilitation

Wooden Window Fabrication

Arch, Round Top, and Radius Window Builder

Arch, Round Top, and Radius Window Builder

by | Mar 20, 2023 | Church Restoration, Reclaimed Wood Builder, Wooden Windows

Round & Arc Top Windows

Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia by local craftsmen with historically accurate methods

Gepetto craftsmen have been restoring windows with half-round lights above the window or full arc keystone panes (pictured in next photo) for over 15 years.  Restoration of water rot or damaged sashes, or completely new solid wood replication to fit your historic Virginia home or church.  Gepetto uses a mixture of modern shop tools and hand assembly to speed the building process.  Historic homes of the 18th and 19th century relied heavily on the natural light from windows as remember it was either candles or oil lamps for light after the sun had hit the horizon.

Made with Love in the Blue Ridge Gepetto Craftsmen supply plantation house, row house, and all manner of 18th and 19th centrury historic replica windows.  Specifically hard to find are craftsmen skilled and trained to replicate or repair uniquely shaped round windows or upper window panes of various arc lengths.

 

Rounded Top Replica Historic Windows

Arch & Round Top Radius Wooden Windows Custom Built
Arch & Round Top Radius Wooden Windows Custom Built

If you are a homeowner who needs window service, it’s best to bring in a local contractor because Gepetto acually supplies local contractors.  If your local contrator or handyman seems shy to work with your historic wooden windows, have them give Matthew a call and we’ll be glad to assure them of the skills or techniques they would need to have the hardware fabricated at our millwork shop, and installed by them locally.  Our craftsmen are generally millwrights and while they can install windows, it’s simply not time efficient for us as most general contractors can do a good job.

Arch & Radius Arc Wooden Window Builder

Arch & Round Top Radius Wooden Windows Custom Built

Historically Accurate Round Windows

Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia by local craftsmen with historically accurate methods
Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia by local craftsmen with historically accurate methods

Arc top classic southern historic window builder supplying replacement windows from our Virginia shop.  Built by hand to historic standards and matching solid wood mortise and tennon construction of the original windows.  Whether it’s a specific wood rot, that just needs some restoration we can replace anthing from a section to the whole window.  Bring in a single sash to our shop in the blue ridge and we’ll gladly restore it by hand.  We have also handled large scale commercial restorations supplying as many as 900 sashes (450 windows and frames) to a single building historic restoration.

Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia by local craftsmen with historically accurate methods
Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia by local craftsmen with historically accurate methods
Historic Church Restoration Wooden Doors & Decorative Elements
Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia by local craftsmen with historically accurate methods
Arch & Round Top Radius Wooden Windows Custom Built
Arch & Round Top Radius Wooden Windows Custom Built
Arch & Round Top Radius Wooden Windows Custom Built
Arch & Round Top Radius Wooden Windows Custom Built
Arch & Round Top Radius Wooden Windows Custom Built to Order or Restored in Virginia by local craftsmen with historically accurate methods
Arch & Round Top Radius Wooden Windows Custom Built

We Also Make Rounded Top Doors

Round Window Builder Virginia

Solid Oak Loft Apartment Custom Millwork

Solid Oak Loft Apartment Custom Millwork

by | Mar 12, 2023 | Architectural Millwork

DesignED OAK

Gepetto brings wood to life.

Because of the quantity of historic homes in Virginia we are often building for the historic market, but when a condo project comes along that is looking for a modern style that still presents as timeless and clasic – the builders coms to Gepetto.  We produced solid wood cabinets mounted with solid aluminum pipe and klee clamps. Rich matching and sturdy oal was used as stair treds, flooring, and open cabinetry to bring a theme to the whole space.

 

Bring your plans to us!

LEGACY QUALITY

Contact Matt

Custom by Architects

WholeSale to Builders

MADE IN VA

Sustainable & Reparable

Drawing BoaD to Reality

All Gepetto shop built projects start as architectural blueprints – distinguished by calling them ‘shop drawings’ which detail all the measurements and ensure complete accuracy before fabrication begins. 

Presentation Matters

QUALITY MATERIALS

In an age where Ikea and other shop built discounters are making unique designs available to the public at low cost – we have to design and build to the opposite end fo the spectrum.  We are renovating windows that have lasted for 100 years – and by custom selecting choice Mahogony for the replica builds we are ensuring enduring quality down to the grain.

Modern Styling

Looking at our historic building work, you might assume we can’t do modern.  But don’t assume, we bring wood to life!  The warm and natural tones of oak matched with black steel in this spacious condo give it a distinctive and clear theme.  We suggested the aluminum pipe and Klee clamps to turn up the visual interest while using raw building material in this modern style.

@gepetto.millworks #handmade #solidwod #richmondva @Neil Cowley ♬ original sound - Gepettomillworks
@gepetto.millworks #solidoak #rerva #condo #richmondva #minimalism #oakfloors #madeinvirginia ♬ original sound - Gepettomillworks

Let’s work together!

Contact Matt

Because so much of what we do is custom from the ground up – give Matt a call and be patient for him to get back to you.  He’s not ignoring you, but making sure he can give you his full attention!

Phone:

804‪.938.2094‬

modern oak condo furnishing custom millwork supplier
modern oak condo furnishing custom millwork supplier
modern oak condo furnishing custom millwork supplier
modern oak condo furnishing custom millwork supplier
modern oak condo furnishing custom millwork supplier
modern oak condo furnishing custom millwork supplier
modern oak condo oak spiral staircase treads
modern oak condo oak spiral staircase treads
modern oak condo oak spiral staircase treads
modern oak condo oak spiral staircase treads
solid oak and aluminum tube modern condo design millwork
solid oak and aluminum tube modern condo design millwork
modern oak condo oak spiral staircase treads
solid oak staircase railing detail photo
solid oak staircase railing detail photo
solid oak staircase railing detail photo
solid oak staircase railing detail photo
modern oak condo furnishing custom millwork supplier