Arc and Round Doors

Arc and Round Doors

Gepetto Craftsmen build arc, arched and round doors for general contractors across Northern Virginia.

Solid Wood Door Builder Richmond

Gepetto builds complex wood projects including decorative and architecturally designed arched doors and gates. Provide us with a basic 2D or 3D design sketch and we can have shop drawings (detailing their solid wood joinery) made for your approval. We work with with Autodesk and can build out your plans drawn from any 2D software or in Smartdraw, Vectorworks, Monograph, Sketchup, Big Time, Revit, Mosaic, Cedreo, artCAD, Bluebeam, Streamtime, ArchiCAD, nanoCAD, SkySite, BricsCAD.

We build solid wood core doors from any specie of lumber you specify. If you need a solid mahogany door to resist swelling and humidity we have suppliers for the raw materials necessary. Decorative Arch tops, and window lights on the round are all possible by our skilled millwrights. Choose Gepetto Millworks to be your round door builders and your door will be handmade from Rockett’s landing on the James River in Richmond VA

 

Arched Door Builder

Arched Door Builder

Arched Door builder in Richmond VA can make any door design to your order. Round door building can be confusing so shop drawings will be commissioned from your napkin sketch so you can see how it all fits together.

Round Door Maker using hand joined mortise & tenon

Arched Door Builder - Round Door Maker
Rounded and unique arc door’s require precise hand fitting to give your room the centerpiece look in a wall opening. Have your architect confidently draw you a rounded door from a full hobbit circle to a gentle arc and we will build door and frame.

Arc & Round Door millwork design & build

Have your architect confidently draw you a rounded door from a full hobbit circle to a gentle arc and we will build door and frame.

Many of our oversized doors and gates require custom steel or cast iron hinges which we also produce in house. Can you imagine the tolerances for fitting two steel hinges on a thousand pound wooden door or gate?

Those tight tolerances scare away many builders, but we are accustomed to meeting the needs of very demanding projects. Pictured below sits a site tested pre-paint mechanically driven gate measuring approximately 10 feet by ten feet. Gepetto fashioned the steel framing and mechanical attachments as well as the custom brass all weather bushings that

Arched Door Manufacturer

Gepetto Craftsman are ready to take your call for any type of custom door manufacture or production. Each one of our finished pieces are locally made in Richmond VA.

During the Gothic period, builders found that pointed arches could make structures with amazing power and stability. The architectural designer builders experimented with changing steepness the arch had presented the solution that pointed arches pushed out less than spherical arches. Italian designer and engineer Mario Salvadori (1907–1997 ). “the important difference between Romanesque and Gothic arches rests in the sharp structure of the latter, which, besides presenting the new artistic concept, has the significant result of reducing the arch thrusts by as much as fifty percent.”

Arched wood doors may take almost any kind of room to the next level of creative space. Whether the designing architect uses the arch in the window or the door we have built great results in a half moon light above a rectangular door as well as a half circle light built into the door matching the arc of the top. Wood arch patterns are referred to in architectural styles from ‘free arch’ – means it follows no mathematical center to ‘true arch’ – meaning 180-degree half round with center at the same as the horizontal plane. Dig into architectural history and you’ll find Gothic arches, Tudor arches, oval arches, and throne arch styles. Think large doors for larger openings and a skilled architect will want to split the arch bridge at center of the two doors creating a lovely split opening. Get funky and modern and you can split the arch unevenly creating all sort of fabrication challenges for us in the shop. Don’t worry, we like variety and will solve all of the joinery in our shop-drawings that you will have the chance to approve before we plane out the planks in the species needed.

Arched Door Builder from historic Virginia

The arches used in Romanesque architecture are nearly always semicircular, for openings such as doors and windows, for vaults and for arcades. Wide doorways are usually surmounted by a semi-circular arch, except where a door with a lintel is set into a large arched recess and surmounted by a semi-circular “lunette” with decorative carving. the Romans also used a curved arch to create an illusion of symmetry. We have designed media rooms with a Romanesque feel that uses solid wood paneling to achieve modern amenities like a ginormous 4k media screen with neo-classical fit and finish in line with the exterior elements of the stately Virginia homes in the Fan of Richmond. The semi-circular doors sometimes have a central jamb to support the load or provide extra security. We offer molding productions services to further fit and finish the residential or commercial space with unique and timeless wood craftsmanship.

Whether you want inspiration for planning arched doors into your Virginia home we are one of the few shops in Virginia able to build designer arched doors from scratch. Houzz has 80,000 pictures from decorators and architects all across the country. Look pictures of historic arched doors to inspire your architectural design for a church, school, or club. Contact the Pros at Gepetto who make great architectural mill-work happen and see what kind of great pricing you can get for your groundbreaking idea, or curbside appeal grabbing door design. Explore what’s out there in your city, and make a statement with your front door.

In an interesting historic note on the artch, throughout Maya sites, you’ll come across gateways and doorways that look somewhat like an arch, but which are structurally quite different. You are witnessing a corbelled vault! Builders of at least some Maya sites were familiar with a true arch (they were used here and there, largely in underground construction), yet corbelled vaults were used in the majority of cases, despite their drawbacks. A corbel vault’s construction set’s it apart by offsetting successive courses of stone at the spring line of the walls so that they project towards the archway’s center from each supporting side, until the courses meet at the apex of the archway (often capped with flat stones). For a corbelled vault covering the techniques is extended in three dimensions along the lengths of two opposing walls. The best set of drawings of the diverse range of shapes and sizes of corbel vaults can be found in the Sylvanus Morley book “The Ancient Maya”. A corbel arch (or corbeled / corbelled arch) is an arch-like construction method using a more primitive the stone mason technique of corbeling to span a space or void in a structure, such as an entrance-way.

Corbel arches constructed by offsetting successive courses of stone (or brick) at the springline of the walls so that they project towards the archway’s center from each supporting side. The angle of the arch limited by the size of the material until the courses meet at the apex. Although an improvement in load-bearing efficiency over the post and lintel, corbeled arches are not entirely self-supporting structures, and the corbeled arch is sometimes termed a false arch for it’s mechanical flaws. Unlike “true” arches the structure’s tensile stresses (caused by the weight of the materials) forming the arch are transformed into compressive stresses. Corbel arches and vaults require significantly thickened walls and an abutment of to fill to counteract the effects of gravity, which otherwise would tend to collapse each side of the archway inwards. But as a modern door design, that harkens back to the primitive roots it can be an inspiring shape of a false arch. Arched door builder in Richmond can add a point or other decorative rounding

Within the modern building industry of 2020, door panels without any framing are referred to as “slabs.” Residential entry door slabs are primarily manufactured in wood, insulated steel, and fiberglass. Vinyl entry doors are also available, as are doors produced with other composite materials. Interior doors are most commonly made of wood, but rarely of solid wood. The arched door builder most commonly features a hollow core and a face or skin of veneer. Unfortunately, these doors are only as good as their adhesives – which technically are very cheap. Yes, it’s easier to CNC route an arc into a ‘high grade’ of high density particle board – but if you’re looking for the traditional craftsman who is going to align the grain of a solid plank for solid block mortise and tennon joining – then give us a call for your needs. There’s simply no comparision – nor solid feel – as a door made cleanly from wood who’s cells grew molecular bonds with each other for a few decades.

Aesthetics drive the use of wood for doors and windows in commercial, institutional, and multifamily construction projects. According to the Window & Door Manufacturers Association a trade association representing over 145 U.S. and Canadian manufacturers and suppliers of windows and doors, wood is “highly versatile due to its botanical structure, composition, and properties. As a material, it has high strength in relation to its weight, high heat- and electrical-insulating properties, and desirable acoustical properties.” But that language itself doesn’t convey the aesthetic beauty of a deep thud of your arched wood door we built shutting firmly fitted in its frame. The solid wood aesthetic grows from the roots up as we craft and shape your custom door from a solid plank. We use the most modern of tools to be time and cost efficient in the manufacture of your wood door – but we continue to honor the strength of truth of the grain and species of the lumber you specify for your door.

We are a custom arched wood door and frame manufacturer that refuses to use computer aided machining but specialises in constructing custom strong wood doors that old fashioned way – by hand. Improve the appearance of the interior or exterior of your home, office or restaurant with hand carved entryways made by professional craftsmen and inspired by the past.

Arch Door Manufacturing Virginia

Arch, Round Top and Radius Solid Wood Door Maker builders in Richmond VA can make any door design to your order. Shop drawings can be commissioned from your napkin sketch for new construction, or we can restore any style of door from any historic period.
Arch, Round Top and Radius Solid Wood Door Maker builders in Richmond VA can make any door design to your order. Shop drawings can be commissioned from your napkin sketch for new construction, or we can restore any style of door from any historic period.
Historic Chesapeake Bay Coastal Estate Restoration Builder

Historic Chesapeake Bay Coastal Estate Restoration Builder

Historically restored Glen Roy Estate for Sale on the lovely Chesapeake Bay

Carter Real Estate Lists the property available August 2019

An architectural masterpiece built in 1853, meticulously restored by Gepetto craftsmanship honoring the original materials and techniques. A douse of imagination and thoroughly great taste add modern amenities like washers, driers and luxury bath amenities .  Windows, woodwork, staircases, floors and plaster moldings all original design restored or renewed by Gepetto’s historic millwork services.  You might see “Over-sized” windows bringing gorgeous views of the changing weather patterns over the bay into every room but then you’d remember this was built before light bulbs and realize how the architectural elements add natural light to almost all corners of the home.  These details add up to living in the historically significant property. It’s not just luxurious living, it’s living closer to nature.  The Impressive estate property can be upkept with a simple call to the craftsmen here who helped restore it, or you can add your own design or finishing touches with our master builders help.

In 1642, the land of Glen Roy was patented by a 600-acre land grant patented by English King Charles I.  During the Civil War it was the site of the Battle of Glen Roy when the house was the headquarters for Union Soldiers. Today, Glen Roy encompasses almost sixty acres of farmland, woods, and sweeping lawns that extend to the shore of the Ware River in Gloucester, Virginia.  Set high up and back from the water as historically safe from flooding.

The classic Greek Revival proportioned manor house presents the characteristic four-over-four Georgian floor plan with a three-section center hall. The central staircase will weave it’s tendrils around your heart as it winds three floors up to a sky-lit cupola with widow’s walk. The custom restored skylights are a unique bit of carpentry that manages airflow, moisture and light in a brilliant design that taught us some things about how well thought out builders of the era practiced their craft.

13 total rooms – with 15-foot ceilings downstairs and 14-foot on the second floor give spacious and airy feel to timeless proportions. Elegant and comfortable room size does not overwhelm but allows a moderate feel to a very spacious house. Along the west elevation on the river, the hall, living room and dining room open to a sixty-foot glass conservatory. The moderate room sizes are designed to be heated by the 12 working fireplaces as dictated by the time period. Living in the modern age, these small architectural differences show the natural elegance of architectural design that incorporates environmental factors.

The nineteenth-century carriage house was converted to a seven-room guest house with two bedrooms, dining room, living room, kitchen, and two marble bathrooms. The spirit of the original structure was preserved by transforming the front carriage entrance into an over-sized window, dramatizing the interior space and giving a full view of the water. The oldest building, with east gable entrance and west gable end chimney above a raised brick cellar, features oyster shell mortar, 5-course common bond, beaded weatherboard, and six-over-nine double-hung sash windows. Once a doctor’s office, it has been restored to a delightful library. Adjacent are the fascinating ruins of an early, circular brick dairy. The frame, two-bay garage has two rooms on the second floor – now smart offices — with bath and kitchen on that could accommodate household staff or security.  The striking, antebellum grain barn displays a rich, picturesque patina. Also, included are an early 20th-century frame stable, sheep shed, and lawnmower shed.

Historic Restoration Builder

Exquisite original architecture, estate presence, and coastal lifestyle, Glen Roy exemplifies the ultimate Chesapeake Bay country experience.








































Historic Restoration Virginia

From the design stage to building, Gepetto Millworks covers all aspects of the historic restoration process in Virginia. The participation in the design to build process ensures the outcome fit’s historic photos, uses authenticated materials, built by hand by Virginia Craftsmen. Our Design/Build approach teams up with General contractors in consulting, installation, or just parts supply for the 3D design drawn to specification. Being on the same team from early in concept and architectural stage of the process supports shared values and guides the expectations of the historic restoration. Meeting a client’s expectations presents the largest challenge in the building trades and so we work tirelessly to ensures the design meets practical and possible building techniques.

Mount Vernon Historic Site Building Materials

 

Mount Vernon Historic Site Building Materials

Historic Restoration Contractor

Historic restoration building is more a labor-of-love than any other type of construction trade. The builder must develop and follow guidelines from historic preservation commissions to build authentically. Today’s common building techniques do not often use the same techniques for structural integrity and can present problems for modern zoning inspectors who may be unfamilliar with the techniques. Building materials that accurately represent the period of the structure and its neighborhood dont’ exist – that’s where Gepetto Millworks shines. Our skilled shop workers can produce one-of-a-kind or on-off historically accurate pieces. We partner with experienced restoration and preservation services in supplying all of Virginia’s historic renovation projects. Adaptive re-use of warehouses, industrial spaces and abandoned schools are also employing creative use of millwork to bring usability to the interior architectural spaces. Additions to historic structures can be done with authenticity and character bringing life to abandoned structures. One of the east coast’s prominent historic preservationists, Kerry Shackleford @ Museum Resources recognizes that restoration is costly, time-consuming, labor-intensive and requires a great deal of specialty materials that he specifies and sources from Gepetto Millworks. “We don’t want to scare people away from restoration projects, but advise them to be realistic in the evaluation of the cost of the project through research, evaluation, accurate architectural drawings and shop drawings.”

Historic Warehouse Wooden Window Restoration

 

Historic Warehouse Wooden Window Restoration

Historic Building Projects

Gepetto Millworks LLC lead by Matthew Wiley and comprised of restoration craftsmen dedicated to the preservation of our historic architecture in the Virginia, Maryland, Delaware, Washington DC, Outer Banks, and North Carolina regions. We offer the knowledge and experience to reproduce and repair the elements that compose architectural legacies from the 1600’s, 1700’s, 1800’s and 1900’s. Our experiences is built from the tobacco warehouses of the lower Richmond industrial pan and the Church Hill historic neighborhood out to the plantation manor and Williamsburg VA we have developed an efficient and cost effective shop to produce unique and on off wood products. The expertise to preserve or reproduce a historic structure in its entirety has been demonstrated in Glen Roy, Thomas House, Mt. Vernon & many other projects. We take pride in merging traditional wood production with the speed and cost needs of modern building projects. Gepetto is a harmonious additions to any construction team building in period carpentry to match the original archtectural woodworking.

 

Historic Tax Credit Building Projects

Historical Structures Supplier

Historical structures reflect the human society and physical landscape that created them. This heritage of historical process presents the close attention of the new builders to creating life places that work for our climate and path. Their innovation rules are equally applicable today as they were centuries ago. The fact that they have lasted to the present proves the success of past technologies and appropriate usage of materials at contemporary construction methods.

Historic Tax Credit Building Supplier

 

Historic Tax Credit Building Materials Supplier

Historic Restoration Virginia

    Historic Restoration of:

    • Wooden Windows
    • Wooden Doors
    • Staircases, Landings, Newells
    • Historic Homes
    • Historic Storefronts
    • Historic Plantation Homes

    Cape Charles, VA 23310 Wooden Windows, Doors and Home Products

    Gepetto builds to order Wooden Home Products for delivery and installation in Cape Charles that meet the ordinance for historic renovation and construction. Your home remodel or restoration will meet local code and building guidelines with our handmade wood products from downtown Richmond Virginia.

    Custom wood doors hand hewn mortise and tenon joined 

     

    Custom wood doors hand hewn mortise and tenon joined

    Solid Wood Doors of any design

    The most used piece of architecture in any room, the focal point of the front of your house, we handmake your door to refurbish the historic look or to take the appearance in new directions with creative elements. All doors will be hand made from solid wood stock in whatever specie you specify. Oaks classic to Virginia, Walnut for a dark rich look or Mahogany to weather the humidity and moisture we can advice and collaborate on any technical or design issue you may have. We have years of experience working with and through historic societies, planning and zoning boards and local inspectors. Gepetto can join you at any stage of the building process and support the collective goals of the Cape Charles zoning and building ordinances.

    Historically Accurate Wooden Windows

    The windows on many historic buildings are an important aspect of the architectural character of those buildings. The window design, craftsmanship, and aesthetic quality make them worthy of preservation. Cape Charles town wide effort to keep that ‘charm’ and historic authenticity may seem like an inconvenience, but it does elevate the real estate value and create a harmony among the buildings. If you are frustrated by the design, approval or historic wood building standards start a discussion with Matthew or one of our staff at Gepetto to get a tradesman on site to move your home’s needed repairs forward. Gepetto’s skilled historic restoration craftsmen don’t normally do house calls, but if a local tradesman does not know where to turn to source authentic materials – come to Gepetto on Williamsburg Road downtown Richmond.

    Historic Windows Richmond VA 

     

    Historic Windows Richmond VA

    Millwork for Historic Virginia

    • “Built-in” room elements
      • bookcases
      • custom storage shelving
      • entertainment and media centers that hide all the wires
    • Cabinetry and Casework of any unique dimension
    • Ceiling trims & embellishments
    • Beams and live edge mantles, countertops, and table tops
    • Chair rails and wainscoting
    • Columns and cornices
    • Doors made of solid wood
    • Moldings for: sashes, doors, windows, and architectural details
    • Custom trim profiles
    • Fireplace mantels
    • Stairway, stair parts, and balustrades
    • Switch-plates and interior wall access points
    • Wall crowns, Coves, Casing, Panel Mould,
    • Caps and baseboard moldings
    • Wall covers or cladding, paneling, and corner beads
    • All wood, hand glazed Windows

    Historically Accurate Architectural Millwork 

     

    Historically Accurate Architectural Millwork

    Cape Charles Wooden Building Supplier

    If you are a contractor or handyman in Cape Charles Virginia or the historic districts of Williamsburg, Virginia Beach, Norfolk give us a call to produce the exact replica, or freshly milled to order lumber for any project. Big box retailer pricing reflects their staggering inventory and a small mill like us can find and produce opportunities that beat or match lumberyard prices for finished lumber. We can turn spindles, cut custom profiles and turn your project into a unique finished result that a one size fits all lumber yard can not do. Keep (804) 938-2094 in your address book and Matthew will directly service your contractor needs like a fellow professional. Our facility on Williamsburg Rd is easily accessible for load-out of either of our two production bays and you can get right back on I64 or I95 for delivery to your jobsite. If you need delivery by Gepetto, we can optimize your timeline with on-site delivery.

    Cape Charles Wood Building Products 

     

    Cape Charles Wood Building Products

    Cape Charles VA Historic Renovation Supplier 

     

    Cape Charles VA Historic Renovation Supplier

    Work Scope: Restoration projects primarily focus on the appearance of the house or technical business, while remodels change its whole functionality. With the renovation, you will install new appliances and fixtures and improve the business’s application. In contrast, the remodel allows you to totally change the place when cosmetic changes aren’t enough to change this matter. Customization choice: Renovations will make the business a more fashionable show and bring more useful components to the business, but they can’t change the system entirely. If you need to move up the way by pulling down the wall or totally change the place to make it your own, you’ll need to do a full remodel.

    Before you start any remodeling house tasks check with the local authorities to determine the permits needed for this job. Most government and local town halls need licenses to confirm all the work is done according to Cape Charles codes and ordinances. All the required licenses must be recieved before starting construction. Gepetto can refer local contractors and architects who are familiar with the process and can negotiate it with you if it’s your first time.

    Arriving at the entrance to the Chesapeake Bay in late April, they named the Virginia capes after the sons of their king, the southern Cape Henry, for Henry Frederick, Prince of Wales, and the northern Cape Charles, for his younger brother, Charles, Duke of York. On April 26, 1607, upon landing at Cape Henry, Chaplain Robert Hunt offered a prayer, and they set up a cross near the site of the current Cape Henry Memorial.

    The site came to be known as the “first landing.” A party of the men explored the area and had a minor conflict with some Virginia Indians. This is where we come in. Our team of experts can help you get started on the right path instead of starting historic battles with the native population. Hopefully that’s now how you feel about the zoning and historic boards, so we can build out the exterior or interior of your home beautifully.  

     

    Peoria Illinois Wooden Window Restoration Services

    Solid Wood Door Maker VA

    Solid Wood Door Maker VA

    Solid Wood Front Door Modern Style
    Solid Wood Front Door Modern Style

    Front Door Solid Wood Joinery

    The sound of a solid wood door closing firmly in place contributes to your sense of home.  Home designs with solid wood pieces keep us rooted to our natural surroundings.  Solid wood joinery features the organic beauty and full grain structure of the wood used to fabricate the piece.  We at Gepetto hope to create a world where quality wood pieces grace our homes.  We envision a future where our forests are allowed to mature and produce quality hardwoods at reasonable prices.  Gepetto lobbies on behalf of changing construction practices for greener results.

    Made to Order Solid Wood Doors

    Based in the Rockett’s landing area of the lower river historically industrial corridor of Richmond we serve Church hill directly, as well as the fan and all points in Henrico County.  If you are having trouble finding a beautifully crafted solid wood door maker for your Norfolk, Petersburg, or Charlottesville VA home contact us with measurements and we can begin immediately.  If you need us to exactly replicate your existing door, we can send a tradesman out to collect the historic piece and assess whether restoration is possible or new construction would be your best step forward.  We can assign a single craftsman to work on your door from start to finish ensuring the fastest turnaround time possible.

     

     

    Handmade Woodworking by local Virginia craftsmen

    Handmade Woodworking by local Virginia craftsmen

    Church Hill Richmond Virginia Historic Millwork and Restoration Wood Supplier

    Church Hill in Richmond, Virginia, Richmond's first neighborhood, is a historic district boasting antebellum homes and architectural styles like Greek Revival, Federal, Queen Anne, and Italianate, known for its cobblestone streets and gas streetlampThe Church Hill...

    Stave Core Historic Door Builders Virginia

    Solid Wood Door vs. Stave Core Door: Comparison of two solid wood building methods made in the Geppetto Millworks shop When choosing between a solid wood door and a stave core door, it is important to understand the distinctions between the two. Both types of doors...

    Historic Building Tax Credits

    Maximizing Historic Building Tax Credits with Gepetto Millworks’ Authentic Wood Architectural Elements Restoring historic buildings is both a labor of love and a commitment to preserving cultural heritage. While the process is rewarding, it can also be financially...

    Virginia Wood Turning EXPERT

    Hello, I’m Matt Wiley, proprietor of Gepetto Millworks, and I've spent decades learning the nearly lost craft of wood turning by hand. It’s on the art side of craft that allows me to deliver accurate architectural restoration millwork to the historic buildings of the...

    arts & Crafts Style Millwork Supplier

    “Arts & Crafts” is not so much a style as an umbrella term for an approach to design and living. It encompasses such style genres as Mission Revival, Stickley-related Craftsman, Midwestern Prairie School, California Bungalow, and English design from William Morris...

    Accoya Approved Manufacturer VA

    We have been using Accoya Acetylated wood for exterior applications since it's introduction into the United States market in 2012. Acetylated wood stands truer and weather's better - read the acdemic articles below to start your education for specifiying the...

    Wood has been an integral part of architectural construction throughout history, particularly in the construction of historic homes in Virginia. From the elegant symmetry of Georgian architecture to the refined simplicity of Federal design and the artisanal charm of Craftsman homes, the use of wooden building materials has played a significant role. In this exploration, we delve into the wooden building materials that define these architectural styles, highlighting their significance and the relevant architectural millwork terms associated with them.

    Georgian Architecture (1760-1820)

    Georgian architecture, prominent in Virginia from the mid-18th century, is characterized by its symmetry, proportion, and classical details. The wooden building materials used in Georgian homes reflect the grandeur and sophistication of the style.

    Clapboard Siding: One of the most common exterior siding materials in Georgian homes, clapboard siding consists of long, narrow wooden boards overlapping horizontally. This siding provides durability and weather resistance while contributing to the architectural symmetry.

    Sash Windows: Featuring multiple panes of glass divided by wooden muntins, sash windows are typical in Georgian architecture. These windows often incorporate architectural millwork terms such as sills, sashes, and glazing bars, enhancing both functionality and aesthetic appeal.

    Crown Molding: Crown molding, also known as cornice molding, adorns the junction between walls and ceilings, adding elegance and visual interest to Georgian interiors. Its intricate profiles, including dentil molding and egg-and-dart motifs, demonstrate the craftsmanship of the period.

    Federal Architecture (1780-1820)

    Federal architecture emerged during the late 18th and early 19th centuries, characterized by its refined simplicity and emphasis on symmetry and proportion. Wooden building materials in Federal homes exhibit a blend of neoclassical elements and delicate detailing.

    Pilasters: Wooden pilasters, often flanking doorways and windows, are key features of Federal architecture. These vertical columns, with their flat, rectangular profiles and subtle ornamentation, impart a sense of classical elegance to facades.

    Fanlights: Above entry doors, fanlights featuring intricate wooden tracery became popular in Federal homes. These semi-circular or elliptical windows, adorned with delicate wooden mullions and glazing bars, illuminate interiors while adding decorative flair.

    Wainscoting: Interior wainscoting, comprising wooden panels applied to the lower portion of walls, is a characteristic feature of Federal design. Raised or recessed paneling, often accompanied by chair rails and baseboards, contributes to the architectural refinement of rooms.

    Craftsman Architecture (1905-1930)

    Craftsman architecture, a reaction against the ornate styles of the late 19th century, emerged in the early 20th century with an emphasis on craftsmanship, natural materials, and simplicity. Wooden building materials in Craftsman homes reflect a commitment to artisanal quality and organic beauty.

    Shingle Siding: Craftsman homes frequently feature exterior walls clad in shingle siding, showcasing the natural texture and warmth of wood. These handcrafted wooden shingles, often left unpainted to weather gracefully, contribute to the rustic charm of Craftsman architecture.

    Exposed Beams: Interior spaces in Craftsman homes often boast exposed wooden beams, highlighting the structural integrity and craftsmanship of the building. These beams, typically crafted from sturdy hardwoods such as oak or maple, add character and visual interest to ceilings.

    Built-in Cabinetry: Craftsman interiors often incorporate built-in wooden cabinetry, reflecting the movement’s emphasis on functionality and simplicity. These custom cabinets, featuring clean lines, solid construction, and handcrafted details, provide both storage solutions and architectural focal points.

    In the evolution of architectural styles in Virginia from the Georgian period through the Federal era to the Craftsman movement, wooden building materials have remained central to the construction and character of historic homes. From clapboard siding and sash windows in Georgian architecture to pilasters and fanlights in Federal design, and from shingle siding and exposed beams in Craftsman homes, these materials embody the craftsmanship, elegance, and enduring beauty of Virginia’s architectural heritage. Understanding the architectural millwork terms associated with these wooden elements enhances appreciation for the rich history and craftsmanship preserved within these historic homes.

    Order a live edge full slab table

    Order a live edge full slab table

    If you’re looking for a custom live edge piece for your home, office or restaurant we can supply you with any species locally harvested and specially cured for insect removal and long term humidity stability.  Gepetto are the most experienced live edge craftsmen contractors in Virginia and Washington DC.  Durable, beautiful, organic wood fabricated with the traditional carpentry techniques of mortise and tenon solid wood matched joints used for centuries.

    Avoid live edge problems : hire an experienced contractor

     

    Book Matched Live Edge Slabs

    Hire a Richmond Live Edge Contractor

    Live edge wood materials are a unique naturally occuring building material.  An experienced contractor probably does NOT have handling and building experience with this raw natural material.  The live edge plank which is not properly prepared can warp in 5 distinct ways:

    • bowing: a deformation along the longest length or end to end deformation that would hinder your table or countertop from laying flat.  Seen from the edge, the center of the plank rises or falls compared to the ends.
    • crooking: (also called wain) describes a deformation along the full length of the slab, but turned toward the edge of the wood.  If the slab is a table, the table shape would split along a center seam joint as if one side of the grain structure pulled the other side – but the board remained flat.  Seen from above, it’s a left or right turn while the board stays flat.
    • kinking: a localized crook, often due to a knot which does not affect the complete length of the live edge slab.
    • cupping: describes a wooden warp between the two live edges, in which the edges are higher than the linear center of the wood.  Visualized from above the plank is still straight, but the edges have turned up or down so two matched ends would form a wave.
    • twisting or winding: describes a distortion in which the four corners do not lie in the same plane.  Just like you imagine, but to visualize, the top left of a plank would show an arc if you were to try and match it to the bottom right corner.

    Avoid Common Plank Construction Errors with Experienced Craftsmen

    Gepetto craftsmen sort millions of board feet of lumber a year by hand, and by eye.  They can spot and feel potential for kinking and will perform the necessary cutting to release the tension in the wood grain itself – and then use that slab for a different project.  Most of the expense in a book matched piece is the time and effort to source the right material.  Virginia forests have produced a rich variety of species with delightful growth patterns (producing grain structure) and Gepetto Craftsmen have specialized tools for harvesting down trees.

    Call Gepetto To Harvest Storm Fallen Trees

    Our specialized saw is portable for on-site work.  We can harvest ancient wood from urban lots so call us before the city turns it into waste product.  We can ‘reclaim’ that wood for use in countertops, windows, doors, benches, tables, and resell it to furniture makers across the mid-atlantic states.  Experienced furniture craftsmen come to us to mill the finest lumber or freshest fallen trees.

    Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

    Live Edge Slab Contractor Virginia

    Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

    Live Edge Slab Contractor Virginia

    Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

    Live Edge Slab Contractor Virginia

    Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

    Live Edge Slab Contractor Virginia

    Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

    Live Edge Slab Contractor Virginia

    Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

    Live Edge Slab Contractor Virginia

    Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

    Plywood from 1954 | Creative Plywood Builder

    Hire a creative plywood builder

    The book “Plywood A Material Story” came across our desk recently with this awesome video from a wood mill in 1954.

    Plywood is an astonishingly versatile material, made by gluing together layers of cross-grained veneers, creating a pliable board that can be stronger than solid wood. Stylish and practical, plywood offers huge possibilities for experimental design, and it has been used to make a wide range of products, from aeroplanes, boats and automobiles to architecture and furniture. This book traces the history of plywood from its use in 18th-century furniture through its emergence as an industrial product in the 19th century, to a material celebrated by 20th-century modernists such as Alvar Aalto and Charles and Ray Eames. An ideal material for the digital age, plywood has become popular again in recent years and is widely used in contemporary design and manufacture.  (quoted from the book)

    At Gepetto we haven’t done a lot of ultra-modern plywood shaping, but if you want to order a few hundred chairs, we’ll tool up our assembly line to produce them for you!

    Build your Pinterest Dream

    Pinterest Plywood idea

    Pinterest Plywood idea

    Of course Pinterest always has a lot of crazy cool pictures – and if you live in Baltimore, Washington, Richmond, Philadelphia, or even on down to Charleston, Savannah or anywhere on the east coast and you’ve fallen in love with a “p interest” picture – contact us to fabricate a similar design!

    We can match plywood specifications with any style of face-grade from light maple like shown on the right – to a dark mahogany or walnut.

    If you’re a stylish Virginia Commonwealth University student looking for a loft bed, funky book case or other custom dorm room furniture – give us a note!

    If you’re a mom, wondering how you can keep your entryway or hallway from continually being cluttered – have us design a coat, shoe, bookbag built-in storage unit made of plywood!

    Small — well designed pieces made from affordable plywood are better than going searching at Ikea or Walmart for pre-built and breakable pieces in chipboard.

    Just because we specialize in historic woodworking, doesn’t mean we can’t manufacture your small project to any specification or modern design:

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    Built to suit in-home bar : custom wood bar order

    Built to suit in-home bar : custom wood bar order

    Custom Made Bartop

    You want an empressive entertainment space.

    We can build anything you’d like!

    Solid Wood Bar

    If you’d like your mancave to have that rustic feel.

    A hunting lodge meets olde english pub?

    Built to suit in-home bar

    Are you designing your dream home?

    We will design and build the ultimate entertainment center and short service bar for your dream home.

    Whether you’d like to go with a modern clean look but utilize a bold live edge and solid slab bar top.  Or if you’re designing a rustic or log cabin style with the warmth allowing the organic nature of wood to shine through.  We can do everything from reclaim old barn wood – to harvest specific species for grain style and structure just for your project.  Custom order an all wood bar with our Virginia craftsmanship.

    Commercial Restaurant custom bar order

    Are you building out your newest restaurant concept and looking for a builder that can give the space a unique look and feel?

    We can build to your architectural plans for a 20ft, 30ft, 40ft, or even 50 or more linear feet of commercial bar service. Designing in modern amenities to speed drink preparation and delivery by your staff.

    Reclaimed wood keeping all the irregularities and character