
Solid Wood Door Maker VA

Front Door Solid Wood Joinery
The sound of a solid wood door closing firmly in place contributes to your sense of home. Home designs with solid wood pieces keep us rooted to our natural surroundings. Solid wood joinery features the organic beauty and full grain structure of the wood used to fabricate the piece. We at Gepetto hope to create a world where quality wood pieces grace our homes. We envision a future where our forests are allowed to mature and produce quality hardwoods at reasonable prices. Gepetto lobbies on behalf of changing construction practices for greener results.
Made to Order Solid Wood Doors
Based in the Rockett’s landing area of the lower river historically industrial corridor of Richmond we serve Church hill directly, as well as the fan and all points in Henrico County. If you are having trouble finding a beautifully crafted solid wood door maker for your Norfolk, Petersburg, or Charlottesville VA home contact us with measurements and we can begin immediately. If you need us to exactly replicate your existing door, we can send a tradesman out to collect the historic piece and assess whether restoration is possible or new construction would be your best step forward. We can assign a single craftsman to work on your door from start to finish ensuring the fastest turnaround time possible.

Handmade Woodworking by local Virginia craftsmen
Handmade by local Virginia craftsmen:
- casework
- running trim
- cash wraps
- cabinets
- custom bar
- one-off woodworking
- fixture manufacture
- custom ordered finish lumber
Made by hand woodworking:
We bid and create complex architectural drawings:
- 2D traditional elevation drawings
- 3D CAD drawings for existing construction
- Renovation design and 3D render creation for quote
- spatial design
- rendering and previsualization
- custom kitchen designs
- library and media room contractor
- Office Space Finish Contractor
- Bar & Restaurant Specialty Interior Contractor
Wood has been an integral part of architectural construction throughout history, particularly in the construction of historic homes in Virginia. From the elegant symmetry of Georgian architecture to the refined simplicity of Federal design and the artisanal charm of Craftsman homes, the use of wooden building materials has played a significant role. In this exploration, we delve into the wooden building materials that define these architectural styles, highlighting their significance and the relevant architectural millwork terms associated with them.
Georgian Architecture (1760-1820)
Georgian architecture, prominent in Virginia from the mid-18th century, is characterized by its symmetry, proportion, and classical details. The wooden building materials used in Georgian homes reflect the grandeur and sophistication of the style.
Clapboard Siding: One of the most common exterior siding materials in Georgian homes, clapboard siding consists of long, narrow wooden boards overlapping horizontally. This siding provides durability and weather resistance while contributing to the architectural symmetry.
Sash Windows: Featuring multiple panes of glass divided by wooden muntins, sash windows are typical in Georgian architecture. These windows often incorporate architectural millwork terms such as sills, sashes, and glazing bars, enhancing both functionality and aesthetic appeal.
Crown Molding: Crown molding, also known as cornice molding, adorns the junction between walls and ceilings, adding elegance and visual interest to Georgian interiors. Its intricate profiles, including dentil molding and egg-and-dart motifs, demonstrate the craftsmanship of the period.
Federal Architecture (1780-1820)
Federal architecture emerged during the late 18th and early 19th centuries, characterized by its refined simplicity and emphasis on symmetry and proportion. Wooden building materials in Federal homes exhibit a blend of neoclassical elements and delicate detailing.
Pilasters: Wooden pilasters, often flanking doorways and windows, are key features of Federal architecture. These vertical columns, with their flat, rectangular profiles and subtle ornamentation, impart a sense of classical elegance to facades.
Fanlights: Above entry doors, fanlights featuring intricate wooden tracery became popular in Federal homes. These semi-circular or elliptical windows, adorned with delicate wooden mullions and glazing bars, illuminate interiors while adding decorative flair.
Wainscoting: Interior wainscoting, comprising wooden panels applied to the lower portion of walls, is a characteristic feature of Federal design. Raised or recessed paneling, often accompanied by chair rails and baseboards, contributes to the architectural refinement of rooms.
Craftsman Architecture (1905-1930)
Craftsman architecture, a reaction against the ornate styles of the late 19th century, emerged in the early 20th century with an emphasis on craftsmanship, natural materials, and simplicity. Wooden building materials in Craftsman homes reflect a commitment to artisanal quality and organic beauty.
Shingle Siding: Craftsman homes frequently feature exterior walls clad in shingle siding, showcasing the natural texture and warmth of wood. These handcrafted wooden shingles, often left unpainted to weather gracefully, contribute to the rustic charm of Craftsman architecture.
Exposed Beams: Interior spaces in Craftsman homes often boast exposed wooden beams, highlighting the structural integrity and craftsmanship of the building. These beams, typically crafted from sturdy hardwoods such as oak or maple, add character and visual interest to ceilings.
Built-in Cabinetry: Craftsman interiors often incorporate built-in wooden cabinetry, reflecting the movement’s emphasis on functionality and simplicity. These custom cabinets, featuring clean lines, solid construction, and handcrafted details, provide both storage solutions and architectural focal points.
In the evolution of architectural styles in Virginia from the Georgian period through the Federal era to the Craftsman movement, wooden building materials have remained central to the construction and character of historic homes. From clapboard siding and sash windows in Georgian architecture to pilasters and fanlights in Federal design, and from shingle siding and exposed beams in Craftsman homes, these materials embody the craftsmanship, elegance, and enduring beauty of Virginia’s architectural heritage. Understanding the architectural millwork terms associated with these wooden elements enhances appreciation for the rich history and craftsmanship preserved within these historic homes.

Order a live edge full slab table
If you’re looking for a custom live edge piece for your home, office or restaurant we can supply you with any species locally harvested and specially cured for insect removal and long term humidity stability. Gepetto are the most experienced live edge craftsmen contractors in Virginia and Washington DC. Durable, beautiful, organic wood fabricated with the traditional carpentry techniques of mortise and tenon solid wood matched joints used for centuries.
Avoid live edge problems : hire an experienced contractor
Book Matched Live Edge Slabs
Hire a Richmond Live Edge Contractor
Live edge wood materials are a unique naturally occuring building material. An experienced contractor probably does NOT have handling and building experience with this raw natural material. The live edge plank which is not properly prepared can warp in 5 distinct ways:
- bowing: a deformation along the longest length or end to end deformation that would hinder your table or countertop from laying flat. Seen from the edge, the center of the plank rises or falls compared to the ends.
- crooking: (also called wain) describes a deformation along the full length of the slab, but turned toward the edge of the wood. If the slab is a table, the table shape would split along a center seam joint as if one side of the grain structure pulled the other side – but the board remained flat. Seen from above, it’s a left or right turn while the board stays flat.
- kinking: a localized crook, often due to a knot which does not affect the complete length of the live edge slab.
- cupping: describes a wooden warp between the two live edges, in which the edges are higher than the linear center of the wood. Visualized from above the plank is still straight, but the edges have turned up or down so two matched ends would form a wave.
- twisting or winding: describes a distortion in which the four corners do not lie in the same plane. Just like you imagine, but to visualize, the top left of a plank would show an arc if you were to try and match it to the bottom right corner.
Avoid Common Plank Construction Errors with Experienced Craftsmen
Gepetto craftsmen sort millions of board feet of lumber a year by hand, and by eye. They can spot and feel potential for kinking and will perform the necessary cutting to release the tension in the wood grain itself – and then use that slab for a different project. Most of the expense in a book matched piece is the time and effort to source the right material. Virginia forests have produced a rich variety of species with delightful growth patterns (producing grain structure) and Gepetto Craftsmen have specialized tools for harvesting down trees.
Call Gepetto To Harvest Storm Fallen Trees
Our specialized saw is portable for on-site work. We can harvest ancient wood from urban lots so call us before the city turns it into waste product. We can ‘reclaim’ that wood for use in countertops, windows, doors, benches, tables, and resell it to furniture makers across the mid-atlantic states. Experienced furniture craftsmen come to us to mill the finest lumber or freshest fallen trees.

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge
Plywood from 1954 | Creative Plywood Builder
Hire a creative plywood builder
The book “Plywood A Material Story” came across our desk recently with this awesome video from a wood mill in 1954.
Plywood is an astonishingly versatile material, made by gluing together layers of cross-grained veneers, creating a pliable board that can be stronger than solid wood. Stylish and practical, plywood offers huge possibilities for experimental design, and it has been used to make a wide range of products, from aeroplanes, boats and automobiles to architecture and furniture. This book traces the history of plywood from its use in 18th-century furniture through its emergence as an industrial product in the 19th century, to a material celebrated by 20th-century modernists such as Alvar Aalto and Charles and Ray Eames. An ideal material for the digital age, plywood has become popular again in recent years and is widely used in contemporary design and manufacture. (quoted from the book)
At Gepetto we haven’t done a lot of ultra-modern plywood shaping, but if you want to order a few hundred chairs, we’ll tool up our assembly line to produce them for you!
Build your Pinterest Dream

Pinterest Plywood idea
Of course Pinterest always has a lot of crazy cool pictures – and if you live in Baltimore, Washington, Richmond, Philadelphia, or even on down to Charleston, Savannah or anywhere on the east coast and you’ve fallen in love with a “p interest” picture – contact us to fabricate a similar design!
We can match plywood specifications with any style of face-grade from light maple like shown on the right – to a dark mahogany or walnut.
If you’re a stylish Virginia Commonwealth University student looking for a loft bed, funky book case or other custom dorm room furniture – give us a note!
If you’re a mom, wondering how you can keep your entryway or hallway from continually being cluttered – have us design a coat, shoe, bookbag built-in storage unit made of plywood!
Small — well designed pieces made from affordable plywood are better than going searching at Ikea or Walmart for pre-built and breakable pieces in chipboard.
Just because we specialize in historic woodworking, doesn’t mean we can’t manufacture your small project to any specification or modern design:
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Built to suit in-home bar : custom wood bar order
Built to suit in-home bar
Are you designing your dream home?
We will design and build the ultimate entertainment center and short service bar for your dream home.
Whether you’d like to go with a modern clean look but utilize a bold live edge and solid slab bar top. Or if you’re designing a rustic or log cabin style with the warmth allowing the organic nature of wood to shine through. We can do everything from reclaim old barn wood – to harvest specific species for grain style and structure just for your project. Custom order an all wood bar with our Virginia craftsmanship.

Commercial Restaurant custom bar order
Are you building out your newest restaurant concept and looking for a builder that can give the space a unique look and feel?
We can build to your architectural plans for a 20ft, 30ft, 40ft, or even 50 or more linear feet of commercial bar service. Designing in modern amenities to speed drink preparation and delivery by your staff.
Reclaimed wood keeping all the irregularities and character

We bid and create complex architectural drawings:
- 2D traditional elevation drawings
- 3D CAD drawings for existing construction
- Renovation design and 3D render creation for quote
- spatial design
- rendering and previsualization
- custom kitchen designs
- library and media room contractor
- Office Space Finish Contractor
- Bar & Restaurant Specialty Interior Contractor

Warehouse Renovation Woodworking
Historic Warehouse Renovations
- Solid wood doors
- Historic replica windows
- Restored Wooden Skylights
- Reclaimed wood flooring
Complex Architectural Designs in Wood
Historic Renovation | Replica Wooden Windows
Replica Wooden Windows being built on our shop assembly line.
We have finished one of our single largest historic renovation contracts creating 860 historic replica windows. Built by hand from African mahogany they passed all physical wear and environmental challenge tests before we began building. The Montgomery Building in Spartansburg SC renovated by Harper Construction. Our team has put in overtime, thought through materials problems and worked diligently through some long hours to make sure we met the project deadlines. Thank you all for your skills and dedication!
Built on a Modern Timeline
Gepetto craftsmen specialize in matching and remaking historic pieces for accurate and lasting renovations qualifying for historic tax credits. While the woodworking may not have changed, people’s expectations as to how long something should take sure have!
The solid mahogany window frames are to the millimeter replicas of the originals, however our bid and the general contractor’s timeline called for a 100 day turnaround on 860 windows. We had to devise a workflow that built 5 windows a day to meet that timeline!
Wooden windows over 70 inches tall
When the tallest guy on your team can walk through a window frame without ducking, it’s a big job. The window frames are of pine, and so sourcing stable quality pine planks 8×2″ over 6ft long is also a trick of the trade that you’ll have to hire us to take advantage of fully. Part of our ability to meet detailed project requirements are our network that sources the raw wood materials right for your construction. The window frame boxes must be accurately joined to square and plumb and so in the video you see us filling the window frame boxes with the window sashes. We have a few more trade secret tips for weather sealing and glazing that helped us pass the stress and efficiency tests that were required by the contractor before they signed off on the whole project. Historically accurate, but meeting modern energy efficiency and weather resistance standards are a modern manufacturing success.

Master Craftsmanship Passed On
Matthew (with the logo t-shirt in the foreground) intently solving the positioning and fit puzzle that manufacturing wood projects presents on a daily basis. He teaches the craftsmen who are observing the process as well as the sensibility for checking the work. Unlike metals, cement or fiberglass – wood can only be shaped once. Forming a miter joint must be done with exacting precision or it’s too loose and fails. The solid wood construction of these windows include over 20 joints that must be tended to individually. The decision making process of the craftsman guides the fitting and because we have such a large manufacturing scale – the craftsman makes better choices. If piece A is too tight, he can choose from the source stack of forty or fifty pieces to find a better fit without creating wasted pieces or time.
Manufacturing scale at your service
Contact us to bid your historic renovation and you might be surprised at the price. We have managed many large construction orders for clients across the Eastern United States. The windows in the video are shipped to South Carolina where the coastal towns of Charleston and Savannah Georgia have beautiful sections of historic homes. We supply warehouse and industrial space reconstruction projects in Maryland, Delaware and as far north a Connecticut as the move to re-purpose industrial spaces trends throughout the building and architectural trades.
Project Management
20 years of experience in the field of mill-work has brought Matthew to the level of managing million dollar contracts for large scale production. Nothing in the wood construction field is quite as organized as you might assume, in the above picture Matthew is measuring and calculating the quantity of raw beams needed to be transported from the warehouse to the shop. Materials management, time management and building a skilled workforce that can solve problems as they develop in manufacture all contribute to meeting your project demands.
Big Projects Lost in Small Details
Raw lumber comes from raw nature – she’s not perfectly uniform. These planks are from 8ft to 12ft long and any width from 4 inches to 34 inches! We have to mill the mahogany from it’s beam size to a 3.8 ” wide window sill. The plank mahogany will be sorted and ripped before the decorative edge is milled into the side to replicate the historic windows from the 1920’s era building.
Replica Wooden Windows

Wooden Window Assembly Line

Custom by Architects

WholeSale to Builders

MADE IN VA

Sustainable & Reparable
Request Historic Window Restoration
Virginia Window Restorers
- Richmond VA Window Rehabilitation
- Alexandria Old Window Restorers
- Charlottesville Restoration Services
- Fredricksburg Window Experts
- Norfolk Historic Window Repair
- Harrisonburg Window Rot Rescue
- Staunton VA Window Rehabilitation
- Lexington VA Window Contractor
- Roanoke VA Rehabilitation Contractor
- Lynchburg VA Historic Window Services
- Washington DC Historic Windows
- Portsmouth VA Old Window Restorer
- Arlington VA Historic Window Builder
- Abingdon Historic District Windows
- Winchester Historic Windows
Historic Replica Windows Made to Order
Southeast US Window Rehabilitation
- Greensboro NC Window Restoration
- Durham NC Wood Window Repair
- Raleigh NC Historic Window Rehabilitation
- Outer Banks Historic Home Restorers
- Henderson NC Window Rot Repair
- Winston Salem NC Rehabilitation
- Columbia SC Historic Window Restorer
- Spartansburg SC Wood Window Builder
- Charleston SC Historic Window Contractor
- Savannah GA Historic Window Services
- Ashville NC Old Window Restorer
- Virginia Wood Window Restoration
Wooden Window Fabrication
Historically accurate wooden window supplier South Carolina
Gepetto Millworks makes to order any type of historic replica of existing windows. For historically accurate renovation or commercial re-purposing projects that wish to keep the historic charm and effectiveness of mahogony built windows.
Custom built wood skylights
Houses designed before electricity
Something our architects and designers were not forced to do after the turn of the 20th century. So for houses built after 1900, you are less likely to find skylights and other natural light gathering features because the designer or builder just assumed you would switch on a lightbulb. Gepetto craftsmen have specialized in renovating, repairing and building true to original wooden skylights in historic homes across Virginia. Contact us to get a site visit or quote scheduled.


- glass – single and double pane; historic glass; stained glass
- glazing and sealing of the wood to glass joinery
- flashings and skylight to roof joints
- structural members supporting the elevated glass
- sealants
Many of mother nature’s subtle and pervasive forces work against a skylight! Thermal shifting, structural movement from settling or shifting, high UV radiation, wind vibration and water pressure. The glazing system must defend against all mother nature offers as disturbance. Shed and drain water, support and cushion the glass, avoid mechanical pressure points, and seal against thermal leakage.
Complex Archtectural Millwork Fabrication Virginia
Gepetto craftsmen fabricate the most complex interior and exterior projects made of wood that you can imagine or provide CAD for us to construct.
If your architectural drawings are complete, have us competitively bid your:
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complex kitchen design with hanging cabinets
-
multi angle library with pocket doors
-
built in media wall for hiding electronics and sound equipment
-
extensive historic renovations requiring authentic craftsmanship
-
extravagant stairways with spirals, arcs and butterfly designs
We accept CAD drawings and standard multi-view 2D architectural drawings by mail or PDF.
Historic Windows Richmond
Historic Windows RVA Restoration and Renovation
A drive through Richmond gives a tour of an abundance of vintage architectural styles from Greek Revival (circa 1820s-1860) to Italianate (1840-1885) through Georgian & Queen Anne, Federal Beaux Arts and Arts and Craft. If you listen to Ayn Rand’s first literary success “The Fountainhead” as an audiobook and pretend you’re the idealist Howard Roark as you drive, you will have 32 hours and one minute to contemplate if exterior architectural styles are worth preserving. Richmond’s rich history showcases the architectural influences just like Howard has to quit his draftsman’s job and work on a steel construction site to learn what steel can do for a building. The struggles and influences of the evolution of glass making in England and the U.S. forms the look and style of many of the oldest Historic restorations we accomplish. Our knowledge of wood craftsmanship influences how we bit and build a job to be the longest lasting and most effective use of the material.
The earliest windows are made of crown glass, which was blown onto a crown or hollow globe, flattened and then spun into a flat disk. Even though extremely thin, the glass was durable and many individual panes still live on. The individual sections of glass which are called “lights” in the trade can be sourced to give actual historic context to your new build. The thinnest glass was at the edge of the disk, while the glass at the center was thicker and more opaque. Take a close look at this high-res photo to notice the irregularities in the historic lights:

Historic Window Glass Light
Historic Windows Richmond
Historic Windows Handmade in Virginia
District of Columbia Historic Decorative Windows



Washington, D.C. Decorative Window Fabrication
The windows on many historic buildings set and define the architectural character of the buildings in which they allow light into. The external window casings and their decorative elements show the difference between the architectural styles and historic periods in which they were favored. Restore or renovate your home or multi-story building to historic standards eligible for tax credits using classically created wood products from here in Virginia.
Arlington, Virginia Historic Window Custom Builder
Design, craftsmanship, and glass qualities make wooden windows worthy of preservation. We regularly restore windows 100+ years old and expect our solid wood newly built windows to last as long with regular maintenance.
Alexandria, VA Unique & Odd circular window order for manufacture
This is self-evident for ornamental windows, but it can be equally true for warehouses or factories where the windows may be the most dominant visual element of an otherwise plain building.
Bethesda, Maryland Wooden Architectural Decorative Elements made to order
Evaluating the significance of these windows and planning for their repair or replacement can be a complex process involving both objective and subjective considerations which our experienced estimators and installers will take care of for you.
Frederick, MD Architectural Millwork Custom Fabricated to measure
Gaithersburg, Maryland Fit and Finish Wood Trim for windows, doors, and interior rooms. Historic Window builder using authentic construction techniques for solid wooden windows.
Reston, Virginia Handmade Custom Millwork for Historic Homes and Buildings
Rockville, Maryland Area Wooden Architectural Elements that stylize homes and offices
Silver Spring, Maryland Built to Order Wooden Windows, Doors and Architectural Elements of any architectural style












Legal Disclaimer:
Gepetto Millworks does not install or service windows directly in the District of Columbia. Local Liscensed Contractors may deliver window sashes and or frames to our Virginia facility outside Charlottesville for restoration services provided by our experienced craftsmen and pickup for installation from our shop.
American Siding and Windows is a local contractor available for on-site service.
Virginia Window Restorers
- Richmond VA Window Rehabilitation
- Alexandria Old Window Restorers
- Charlottesville Restoration Services
- Fredricksburg Window Experts
- Norfolk Historic Window Repair
- Harrisonburg Window Rot Rescue
- Staunton VA Window Rehabilitation
- Lexington VA Window Contractor
- Roanoke VA Rehabilitation Contractor
- Lynchburg VA Historic Window Services
- Washington DC Historic Windows
- Portsmouth VA Old Window Restorer
- Arlington VA Historic Window Builder
- Abingdon Historic District Windows
- Winchester Historic Windows
Historic Replica Windows Made to Order
Southeast US Window Rehabilitation
- Greensboro NC Window Restoration
- Durham NC Wood Window Repair
- Raleigh NC Historic Window Rehabilitation
- Outer Banks Historic Home Restorers
- Henderson NC Window Rot Repair
- Winston Salem NC Rehabilitation
- Columbia SC Historic Window Restorer
- Spartansburg SC Wood Window Builder
- Charleston SC Historic Window Contractor
- Savannah GA Historic Window Services
- Ashville NC Old Window Restorer
- Virginia Wood Window Restoration