Accoya Wood Window Builder VA

Accoya Wood Window Builder VA

Windows made of Accoya Acetylated Wood

In the heart of the Blue Ridge Mountains craftsmanship meets innovation in the form of Solid Wood windows made at Gepetto of Accoya Acetylated Wood.  Your new windows will stand as a testament to old world historic quality and modern manufacturing excellence. With a commitment to sustainability while improving durability Accoya Acetylated Wood brings warmth and architectural beauty to homes across Virginia. From the historic streets of Richmond to the picturesque landscapes of Roanoke Gepetto Solid Wood windows perform with modern excellence and old world charm.

At Gepetto, each window is meticulously crafted by skilled artisans who take pride in their work. Utilizing the finest Accoya Acetylated Wood, our windows exude timeless durability while offering the charm and authenticity of historic register places. From traditional to contemporary designs, Gepetto Solid Wood windows elevate the aesthetics of any home, adding character and charm.

Sustainable Manufacturing in the Blue Ridge

Nestled in the Blue Ridge Mountains of Virginia, our state-of-the-art manufacturing facility sings sustainability from the hills that hug it. Responsibly sourced materials from the land that we currently invest in as forest managers built the out buildings around the shop.  Eco-friendly production is one of our old world values – not a new ‘green economy’ mindset. Gepetto owner Matthew Wiley has the soil of these hills as the blood that runs through his veigns.  Reducing environmental footprint is the new term that empowers the old idea of work with what you have! By choosing Gepetto Solid Wood windows, homeowners invest in a greener Virginia while enjoying the benefits of premium craftsmanship.

Advantages of Accoya Acetylated Wood

Accoya Acetylated Wood sets Gepetto Solid Wood windows apart from the rest on the molecular level! Accoya solved the acetylation process on a scale that was affordable.  Read the full technical article to understand fully what you’re investing in.  This remarkablly small chemical change elevates the wood to otherwise unachievable qualities.  Unparalleled stability, durability, and resistance to rot and decay develop after a simple treatment of vinegar. With fewwer maintenance requirements, Gepetto windows crafted from Accoya Acetylated Wood ensure lasting beauty and performance, even in Virginia’s humid and sun bleached climate.

Service Area for Gepetto

From the bustling metropolis of Alexandria and Arlington crescnet surrounding DC to the serene shores of Virginia covering the Beach or Chesapeak tidewaters like Norfolk, Williamsburg and Newport News, Gepetto Solid Wood windows adorn homes in every corner of the Commonwealth. With customizable options to suit any architectural style, homeowners have the freedom to create spaces that reflect their unique taste and personality. Whether it’s a cozy bungalow in Charlottesville or a stately mansion in Norfolk, Gepetto windows enhance the beauty and value of every residence.

Unrivaled Performance and Energy Efficiency

Beyond their exquisite craftsmanship and aesthetic appeal, Gepetto Solid Wood windows deliver exceptional performance even through hurricane’s and tornadoes. Advanced insulation properties from weather stripping and the cumulative effet of precision engineering show in tests to be equal or better than any modern standard.  If it’s double glass you want, we can build it – or we can show you the test results of 160mph winds and install locations across the south east US.   Our windows help maintain optimal indoor comfort while reducing energy costs. From sweltering summers to wet damp winters, Gepetto windows provide year-round comfort for Virginia homeowners.

The Accoya Promise: Quality and Reliability

Backed by decades of experience and a dedication to excellence, Gepetto builds quality and Accoya provides reliability. As a homeowner your peace of mind rests in knowing you’ve invested in the best.

Partnering with Virginia’s Finest Builders and Architects

Gepetto Solid Wood windows are the preferred choice of Virginia’s finest builders and architects. With a reputation for uncompromising quality and attention to detail, our windows complement the visionary designs of top professionals in the industry. From luxury estates to commercial developments, Gepetto windows add a touch of sophistication and refinement to every project.

Elevate Your Home with Accoya

Accoya Acetylated Wood Manufacturer Virginia
Accoya Acetylated Wood Manufacturer Virginia
Accoya Acetylated Wood Manufacturer Virginia
Accoya Acetylated Wood Manufacturer Virginia
Accoya Acetylated Wood Doors Made in VIRGINIA

Accoya Acetylated Wood Doors Made in VIRGINIA


Unlock the Value of Accoya Acetylated Wood Doors by Gepetto Millworks:

Elevating Architectural Millwork Across Virginia

Doors are more than just functional elements within architectural design; they serve as gateways that seamlessly blend practicality with aesthetics and as the portal are the first thing the eye catches in an architectural facade. Clients in Virginia seeking unparalleled durability and design, the Accoya Acetylated Wood should be specified in manufacturer and estimating process. This comprehensive guide delves into the myriad benefits of Accoya wood doors crafted by Gepetto Millworks, emphasizing how their superior quality is built from the foundation, checks the box of sustainability, and optimum for outdoor applications in the climate and all major cities of Virginia.

Understanding Accoya Acetylated Wood

Accoya Acetylated Wood, manufactured in Virginia, undergoes a transformative process that elevates its natural properties above the natural properties of many hard and soft woods. The innovative technique enhances the wood’s stability, durability, and resistance to decay. Structurally minimizing issues like swelling or shrinkage, even in the harshest environmental conditions like full sun exposure in Virginia summers.

Crafted Excellence FROM the Blue Ridge

Nestled in the heart the blue ridge of Virginia, Matt Wiley and his team represent the epitome of old world craftsmanship matched with modern innovation in wood manufacturing. Delivering to projects in North Carolina, South Carolina, Delaware, and the District of Columbia from a quiet shop in the hills. Matthew Wiley will help you cost manage and understand the value of your costs in any custom build with Accoya Acetlyated wood. We work direct to homeowners as well as direct to General Contractors. Our customer is committed to quality, and while the price hurts – we share your vision for amortizing that cost over 100 years instead of tomorrow. We build doors for your grandchildren to admire the wear marks, not for the lowest price.

Benefits of BUILDING Accoya Wood Doors

Made by hand in Gepetto Millworks Blue Ridge shop wood doors specified to be made from Accoya offer a myriad of advantages for discerning homeowners, architects, and contractors. These doors boast exceptional durability, surpassing counterparts by resisting moisture, fungi, and insects with ease. Their superior stability ensures smooth operation and minimal maintenance for years to come. Longevity and reliability are only built upon the foundation that you lay, and if you want us to build a door to exacting standards – we have to start with an exact foundation. Accoya wood is certified sustainable sourced and uses a non-toxic manufacturing process developed in the European Union from their higher environmental standards. Accoya wood is a responsible choice for eco-conscious building materials. Gepetto Millworks’ diverse design options will produce a wide range of architectural styles and customized doors to express that unique character of your Monument Avenue home.

Supplying Accoya Wood Doors to Major Cities in Virginia

As a premier supplier of Accoya wood doors, Gepetto Millworks serves major cities across Virginia, enhancing architectural spaces with their exceptional products:

Richmond: As the capital city of Virginia, Richmond boasts a rich tapestry of historical architecture and modern innovation. Accoya wood doors by Gepetto Millworks find resonance in Richmond’s architectural landscape, offering a harmonious blend of heritage and innovation for discerning homeowners and architects.

Virginia Beach: Renowned for its coastal charm and vibrant community, Virginia Beach is a hub of coastal living. Accoya wood doors by Gepetto Millworks are ideally suited to the coastal climate, offering unparalleled durability and resilience against saltwater corrosion and humidity.

Norfolk: Home to a thriving arts scene and cultural diversity, Norfolk presents an eclectic mix of architectural styles. Accoya wood doors by Gepetto Millworks add a touch of sophistication to Norfolk’s architectural ensemble, combining timeless elegance with modern functionality.

Chesapeake: Nestled amidst lush greenery and natural beauty, Chesapeake exudes a serene ambiance. Accoya wood doors by Gepetto Millworks seamlessly integrate with Chesapeake’s natural surroundings, offering homeowners a sustainable and stylish choice for their architectural needs.

Accoya wood doors by Gepetto Millworks represent the pinnacle of mixing modern technology with old world excellence in craftsmanship. No where else can sustainability meet design. From Richmond to Harrisonburg and beyond, these doors offer unmatched durability, stability, and aesthetic appeal, making them the ideal choice for discerning clients seeking to elevate their architectural spaces. By supplying Accoya wood doors to major cities in Virginia, Gepetto Millworks continues to set the standard for quality and innovation in the woodwork industry, fostering a deeper appreciation for sustainable design and superior craftsmanship.

federal style doors made to order virginia
federal style doors made to order virginia
federal style doors made to order virginia
federal style doors made to order virginia

Project Portfolio

Project Portfolio

Project Portfolio

Historic Preservation

Celebrating 15 years in 2024!

In Progress 2024

Residence

0000 Monumant Avenue – Richmond VA

Window Preservation Services

JV Martin School – Dillon SC

Supplying Old Window Restoration Services

William FOX
Elementary RVA ~2024

William Fox Elementary School

2300 Hanover Avenue – Richmond VA

Window Preservation Services

Omni Homestead Hotel  ~ 2023

Beginning in 2022 a $150 million investment began and ran on schedule with the detailed assistance of Gepetto Craftsmen coming to completion in fall 2023.  Specifically providing services that could not be found from any other contractor in the Shenandoa region!

  

Babcock Building 2020-2023

The Babcock Building is the cornerstone of the Bull Street historic district renovation.  Gepetto Provided historic replica windows, and the rebuilt cupola.

The projectd was developed by Clachan Properties who have a long history of renovating historic buildings across the southeast.  Foss and Company provided historic tax credit verification.

Located right in the middle of the largest development project in Columbia history, the building was built in 1885 and will be transformed into 208 luxury apartments with amenities.

babcock building columbia SC window restoration
babcock building columbia SC window restoration
babcock building columbia SC window restoration

Hampstead
New KEnt ~ 2023

Hampstead was built in 1825 one of the Commonwealth’s most ambitious Greek Revival residences.  The grand dwelling features many elements adapted from Asher Benjamin’s American Builder’s Companion (1806), an important book containing meticulous etchings of Greek Revival architectural details used by architects and builders throughout the new nation. Hampstead was listed in the Virginia Landmarks Register and the National Register of Historic Places in 1970 and began renovation by the Tidewater Big Bend Foundation in 2021

VCU SCOTT HOUSE ~ 2019

Built in 1911 and acquired by Virginia Commonwealth University (VCU) in 2001 the 18,000-square-foot mansion rehabilitation was orchestrated by long time specifiers of Gepetto Millworks – Glavé & Holmes Architecture.  The modernization design was to provide a historically-sensitive rehabilitation to allow the building to serve as meeting and event space.  The building’s historic fabric was restored in accordance with the Secretaty of the Interior’s Standards for Rehabilitation and the University’s preservation philosophy for historic buildings.  Kjellstrom and Lee handled general contracting in concert with VCU maintenance and operations staff

Caldwell Hall ~ 2019

Built in 1889 and 130 years later in 2019 another restoration began calling on Gepetto to custom fabricate new doors to match the historic profile. In addition to the time tested original joinery, we designed in our shop drawings a ‘stave core’ door that intelligently balanced the weather beating functions of three elements:

Romanesque Architectural Door and Window Builder
Romanesque Architectural Door and Window Builder

Sauers Historic Offices ~ 2019

In 2018 + 2019 Sauers Spices made the development to move back into their historic offices at 2000 West Broad St capstoning the redevelopment of the Braod St Corridore.  Not shown are the historically trimmed offices restored to their early 1900’s glory of mahogany framed glass privacy offices.

Detailed Trimwork

728 E. Main St.
Richmond ~ 2019

Virginia’s Central Business District, the Stumpf Flats on Main is currently undergoing a $5 million redevelopment, having previously served as the century old Stumpf Hotel. Renovation of the seven-story structure converted it into 24 one-bedroom apartments.  Drucker + Falk the Washington, D.C.-based developer, is one of the most dominant and successful real estate developers in the Mid-Atlantic, controlling over 9 million square feet in the Washington Metro market with an additional downtown Richmond office and presence.

Lynchburg VA historic window services
arlington va historic window builder restoration

Montgomery Building  ~ 2018

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Additinoal ProjectS:

  • Centenary Methodist Chruch Richmond
  • Baker School Richmond
  • Catholic University Caldwell Hall Washington DC
  • Meadow Farm Museum Henrico
  • Carter’s Grove Williamsburg
  • Elizabeth City North Carolina  Water Station
  • Printworks North Carolina
  • Mount Airy Tapahannock
  • Virginia Science Museum Traincars
  • Black History Museum Washington DC
  • Ben Dover Estate Goochland
  • George Washington Carver’s House
  • Grove Plantation HOuse
  • Robert E Lee Highschool
  • Womens prison – historic Lorton condos
  • Cumberland – new kent
  • Manchester Train Station – hull st
  • Goshen Foundry
  • Carriage doors Arlington Cemetary
  • Maymont Carriage Houses Windows, Doors, and Gates
  • Old Church – hampstead
  • Robinson Theater Church Hill

Black History Museum
Richmond ~2016

Receiving a state grant in 2011, the Black History Museum and Cultural Center of Virginia announced plans to repurpose the Leigh Street Armory as their new home. The armory had suffered severe damage from fire, neglect, exposure to the elements, and vandalism. Under a grant from the U.S. Department of the Interior Save America’s Treasures Program. SGH Architecdts developed a building enclosure rehabilitation and structural stabilization program in conformity with the Secretary of the Interior’s Standards for the Treatment of Historic Properties.

rounded casement wood windows

George Wythe Replica Home ~2015

Receiving a state grant in 2011, the Black History Museum and Cultural Center of Virginia announced plans to repurpose the Leigh Street Armory as their new home. The armory had suffered severe damage from fire, neglect, exposure to the elements, and vandalism. Under a grant from the U.S. Department of the Interior Save America’s Treasures Program. SGH Architecdts developed a building enclosure rehabilitation and structural stabilization program in conformity with the Secretary of the Interior’s Standards for the Treatment of Historic Properties.

rounded casement wood windows

Hewicks plantation

Hewick is a historic home located near Urbanna, Middlesex County, Virginia. It was constructed in 1678 by Christopher Robinson, whose progeny held considerable power in the colony before the American Revolution, during which some members became loyalists. It was listed on the United States National Register of Historic Places in 1978.

 

Lady Byrd Hat Factory 2008

Originally built to house the Virginia Paper Company, the building became the home of the Lady Byrd Hat Factory in 1965. The building is located near the Turning Basin of Richmond’s newly constructed Canal Walk and is the only historic building on the Canal. McPherson Design Group assisted with the design for the conversion of this building to a mixed-use facility, including residential units, offices, restaurants, retail spaces and entertainment venues. Many of the historic structural elements were recycled and featured in the new building.

Historically Accurate Wooden Shutters

Historically Accurate Wooden Shutters

Handmade Wooden Shutters

Handmade Wooden Shutters are a fixture in Virginia Historic Preservation

Gepetto has specific tooling and craftsmen to supply historic renovation

Accurate Materials and Technique

Accurate Materials and Technique restore with integrity to the core.

Historic preservation supplier for millwork, doors, windows and shutters

Made In Virginia

Your choice of Gepetto to supply your projects

Keeps the trade knowledge alive in VA

One Of A Kind

Whether working from rotted out existing

or fabricating to match historic record
Gepetto craftsmen match drawings or photographs

with historically accurate technique 

Historically Accurate Shutters

historically accurate shutters built in virginia
historically accurate shutters built in virginia

In the annals of architectural history, Virginia stands as a testament to the enduring legacy of American craftsmanship and design. From the colonial era through the antebellum period, the architectural landscape of Virginia evolved alongside social, political, and technological changes. One element that quietly reflects this progression is the humble shutter – an architectural detail often overlooked but integral to both form and function in historic buildings.

Colonial Virginia: Utilitarian Beginnings

In the early colonial period of the 17th century, Virginia’s architecture was pragmatic, reflecting the challenges of the New World. Buildings were typically constructed with locally available materials, and practicality dictated design. Early settlers, facing the harsh realities of Virginia’s climate and occasional skirmishes with indigenous peoples, sought to protect their homes from the elements and potential threats.

Shutters in colonial Virginia were primarily utilitarian in nature. They served as simple barriers against weather and intruders, constructed from wood and hinged to the sides of windows or doors. These shutters were often plain, lacking elaborate decoration, and were designed to be functional above all else. Colonial architectural styles such as the Cape Cod and Georgian influences were prevalent, with shutters complementing the symmetry and simplicity of these designs.

The Federal Period: Elegance and Symmetry

As Virginia transitioned into the Federal period in the late 18th century, architectural tastes shifted towards neoclassical elegance and symmetry. Influenced by the ideals of the Enlightenment and the architectural principles of ancient Greece and Rome, Federal style buildings in Virginia exuded refinement and sophistication.

Shutters during this period became more than just functional elements; they became integral components of architectural composition. Shutters were often painted in muted colors to complement the façade of the building, and decorative elements such as raised panels and louvered slats were introduced to add visual interest. The proportion and placement of shutters became carefully considered, contributing to the overall symmetry and balance of Federal style architecture.

historically accurate shutters built in virginia
historically accurate shutters built in virginia

Antebellum Virginia: Romantic Revival and Regional Variations

The antebellum period in Virginia witnessed a resurgence of interest in historical revival styles, inspired by romanticized notions of the past and a growing sense of regional identity. Architectural tastes became more eclectic, drawing from a variety of historical influences ranging from Greek Revival to Gothic Revival.

Shutters during the antebellum period reflected this diversity of styles. In rural areas, where agricultural wealth fueled the construction of grand plantation homes, shutters often featured elaborate detailing such as scrollwork and intricate louver patterns. In urban centers like Richmond and Alexandria, where mercantile prosperity thrived, shutters embraced the refined simplicity of Greek Revival and Italianate styles.

Preservation Challenges and Strategies

Today, preserving Virginia’s historic architecture, including its shutters, presents both challenges and opportunities. The passage of time, coupled with natural disasters and human intervention, has taken its toll on many historic buildings. Preservation efforts must balance the need to maintain historical integrity with modern-day functionality and safety standards.

One challenge in preserving historic shutters is ensuring their structural integrity. Many shutters from the colonial and Federal periods have succumbed to rot, insect damage, and general wear and tear. Preservationists must carefully assess the condition of existing shutters and employ appropriate conservation techniques, such as repair or replacement with historically accurate materials.

Another challenge lies in maintaining the visual authenticity of historic shutters. Over time, alterations and renovations may have resulted in the removal or alteration of original shutters. In such cases, preservationists may turn to archival research and historical documentation to recreate missing or damaged shutters, ensuring that new additions blend seamlessly with the original architectural fabric.

In the tapestry of Virginia’s architectural heritage, shutters serve as both functional elements and aesthetic adornments, reflecting the evolving tastes and technologies of their respective time periods. From the utilitarian simplicity of colonial Virginia to the neoclassical elegance of the Federal period and the eclectic revival styles of the antebellum era, shutters have played a vital role in shaping the character of Virginia’s built environment.

As stewards of Virginia’s architectural legacy, preservationists must remain vigilant in their efforts to safeguard historic buildings and their associated elements, including shutters. By embracing a holistic approach to preservation that balances conservation with adaptation, we can ensure that future generations continue to appreciate and cherish the rich architectural heritage of Virginia’s past.

historically accurate shutters built in virginia
historically accurate shutters built in virginia
historically accurate shutters built in virginia
historically accurate shutters built in virginia
historically accurate shutters built in virginia

Craftsman Style HomE Millwork

Craftsman Style HomE Millwork

Craftsman Custom Millwork

Craftsman style homes, originating in the late 19th and early 20th centuries, are renowned for their organic design elements and meticulous craftsmanship that wins in the hearts of Gepetto staff! Central to the allure of these homes is the intricate millwork featured in built-in cabinets, shelves, doors, baseboards, door frames, and crown detailing that really tie their interior spaces together with both function & aesthetic. As these homes age, preserving their original charm necessitates replacement or restoration of millwork components. Gepetto Millworks of Virginia has over 50 years of cumulative experience producing replica millwork to replace pieces damaged by time or accident.  As a beacon of craftsmanship we offer bespoke millwork to your architect’s plan upholding the authenticity of a Craftsman style home being built from the ground up today. If the interplay between the millwork found in Craftsman homes built between 1900 and 1950 capture your admiration and inspire you in your dream home building process Gepetto Millworks stands ready to supply your project with attention down to the quality of the kiln dried rough-cut lumber we begin making your pieces from.  If you are building your home to hold it’s value or inspire the next generation, you won’t be using veneer over a composite who’s structural integrity degrades with the swings in humidity.  Gepetto craftsmen are doing hand joinery and working with solids every day in the shop and have the expertise to produce your drawings.

Craftsman Style Homes and Millwork:

Craftsman style homes emerged as a balancing response to the overly ornate Victorian architecture prevalent in the late 19th century. Influenced by the Arts and Crafts movement coming out of the furniture industry and academic design, Craftsman homes exude simplicity, warmth, and a connection to nature. The millwork found within these homes serves as a testament to the era’s emphasis on quality built by craftsmen honoring the natural materials they were most familiar with. Matt Wiley and Gepetto Millworks supplies replacement or new millwork to maintain the integrity of these architectural treasures if you are restoring one of these homes and seeking authentic replacement pieces.

The craftsman house has been around for more than 100 years, making it one of America’s favorite architectural styles, with home-design elements built in to maximize space and elevate quality. “Craftsman-style homes are an expression of handcrafted artistry and natural materials utilized in honest ways,” says Rachael H Grochowski.  This American Arts and Crafts style was popularized by furniture maker Gustav Stickley, who published a magazine called The Craftsman and a book, Craftsman Homes (1909), that talk about the “simplification of life” and “a plain house that will last for generations and need but few repairs. The tome served as a guide to Craftsman design that spans everything from furniture to light fixtures and pillows.

craftsman style millwork custom specified
craftsman style millwork kitchen builder

Built-in Cabinets and Shelves:

One of the defining features of Craftsman style homes is the presence of built-in cabinets and shelves. Made to fit elements are often characterized by sturdy construction, clean lines, and intricate detailing that doesn’t draw the eye like the former period of victorian squibbles. Craftsman cabinets and shelves typically are stained rather than painted, and showcase exposed grain and joinery, such as dovetail or mortise-and-tenon joints. The exposure highlights the skill of the craftsmen who created them, and honors the natural material’s texture. Gepetto Millworks of Virginia specializes in replicating these traditional joinery techniques, ensuring that replacement or new cabinets and shelves seamlessly integrate with the original millwork of Craftsman homes.

If you are launching into a ground up build and want to achieve the warmth of interior function in many of the interiors of America’s most famous architect, look no further than Gepetto as your trusted supplier!  Built in bench seating, custom tables matching the design and grain of wall paneling – all of these options are available today through a supplier like Gepetto – but are generally lost in the transition to pre-manufactured home goods.  If you are an interior designer and looking to make a splash for your client, give Matthew a call and talk through your goals as we have a cadre of experienced architects and millwork design draftsmen that can collaborate with you to produce the drawings and exact specifications to complete a project like this.

Doors and Door Frames:

Craftsman style doors and door frames are notable for their simple but elegant lines and solid construction. Doors featuring flat panels with simple geometric designs reflect the movement’s focus on craftsmanship with timeless geometric accents. Craftsman door frames may be unadorned with stained trim featuring the beauty of the natural wood grain to shine through. When you are featuring the grain, you’ll want to choose a supplier who can source slow grown species which have fewer defects.  We make your doors to your custom design and frame detailing, allowing individual homeowners or architects to carry the authentic character of their Craftsman style homes into the future.  We have some modern durability upgrades and weather proofing options that didn’t exist in the 1920’s and ’30s that will still honor the integrity of the wood materials.

Craftsman Baseboards and Crown Detailing:

Baseboards and crown detailing play a crucial role in defining the architectural character of Craftsman style homes. Baseboards are typically simple yet substantial, providing a visually pleasing transition between the walls and floors. Crown detailing, and even entire ceiling details on the other hand, adds a touch of elegance to the interior spaces, framing the ceilings and drawing the eye upward. Whether you’re dealing with a modest craftsman home or something bold and complex that might be categorized into the ‘midcentury modern’ aesthetic we specialize in crafting bespoke wood architectural elements.  Baseboards and crown molding that capture the essence of Craftsman style produced using high-quality wood species and traditional milling techniques to achieve authentic period details.

Bungalow Columns & Room Dividers:

In addition to the built-in cabinets, doors, and trim, Craftsman style homes often feature distinctive bungalow columns and room dividers that mirror the square tapered column.  The exterior to interior theme contributes to their recognizable charm from the street view. Bungalow columns, typically square or tapered, support the expansive front porches characteristic of Craftsman homes, evoking a sense of strength and solidity. The columns are often adorned with simple, yet elegant detailing, such as decorative capitals or geometric patterns, echoing the overall aesthetic of the home. That exterior theme is brought indoors to room dividers. Another hallmark of Craftsman design separating rooms with solid wood detailing often open to sound and light maintaining an open and airy feel. Dividers may feature built-in shelving, decorative screens, or crafted woodwork, adding visual interest and functionality to interior spaces. Today we can light them with LED accents and offers custom solutions for replicating or restoring solid wood columns and room dividers, ensuring that the timeless beauty of Craftsman style homes remains intact.

Bungalow, Prairie School, and Mission Revival style Millwork

As Craftsman style homes continue to age, the preservation of their original millwork can feel like an impossible task until you find us! Gepetto Millworks of Virginia understands the unique challenges associated with renovating these architectural treasures and offers tailored solutions to meet the needs of homeowners and restoration professionals alike. Whether it’s replicating a damaged cabinet door, matching the profile of a historic baseboard, or crafting custom-built shelving with live edge solid wood to complement existing millwork with your needs of today. Gepetto Millworks of Virginia combines traditional craftsmanship with modern technology to ensure the longevity and authenticity of Craftsman style homes for generations to come.  No one in 1940 was thinking of building in their flat screen TV – but today, you can build in your audio visual equipment into free standing or wall attached designed millwork.

Custom Millwork MaDe to Order

Is all we do every day of the week! 

Craftsman style homes stand as enduring symbols of American craftsmanship and ingenuity, embodying the principles of simplicity, honesty, and connection to nature. The intricate millwork featured in these homes plays a vital role in defining their architectural character and we wish to work with the architects, interior designers and owners who are inspired to keep this tradition alive. We offer bespoke solutions for the replacement or restoration of millwork components in Craftsman style homes built in any era and their brethren styles: Bungalow, Prairie School, and Mission Revival. Our combination of traditional craftsmanship with modern techniques and materials ensures that the beauty and integrity of architectural woodworking shine for future generations to enjoy.

Virginia Federal Period Doors & Millwork

Virginia Federal Period Doors & Millwork

The Federal Period, spanning from the late 18th to the early 19th century, was a crucial era in American architecture that saw the emergence of distinct design elements and principles. In Virginia, during this period, homes became symbols of refined taste and elegance, reflecting the influence of Neoclassical ideals. One of the key architectural features that encapsulates the essence of Federal style homes in Virginia is the front door entryway.

The front door entryway of a Federal period home in Virginia was meticulously designed to embody the principles of balance, symmetry, and classical motifs. Elliptical fanlights and sidelights were popular components of these entryways, contributing to the overall aesthetic appeal. The use of ellipses in the windows was not merely decorative but also served a functional purpose by allowing an abundance of natural light to flood the entrance hall.

Windows spanning two sidelights became a distinctive hallmark of Federal style architecture in Virginia. The arrangement of these elements was carefully orchestrated to achieve visual harmony. The elliptical fanlight positioned above the door, along with the sidelights on either side, created a balanced and symmetrical composition. This adherence to symmetry was influenced by Neoclassical principles, which sought inspiration from classical Greek and Roman architecture.

The choice of elliptical windows was not arbitrary; it was rooted in the classical language of architecture. The ellipse, with its graceful curves, echoed the elliptical arches prevalent in ancient Roman structures. This classical reference was a deliberate attempt to evoke a sense of timelessness and cultural continuity. The use of classical motifs was a defining characteristic of Federal style architecture, as it sought to establish a connection with the ideals of ancient civilizations.

As we delve into the specifics of these front door entryways, it’s essential to acknowledge the craftsmanship that brought these designs to life. Gepetto Millworks, situated in the picturesque Blue Ridge Mountains, played a pivotal role in manufacturing the intricate components of Federal period homes in Virginia. The artisans at Gepetto Millworks were adept at translating architectural drawings into finely crafted wooden elements, bringing authenticity and precision to each piece.

Gepetto Millworks embraced the architectural principles of the Federal period, ensuring that their creations adhered to the standards of balance and proportion. The ellipses in the windows were meticulously carved, and the sidelights were crafted with precision to complement the overall symmetry of the entryway. The choice of materials, often hardwoods like mahogany or cherry, added a touch of luxury to these architectural elements.

The Blue Ridge Mountains, with their natural beauty and serene landscapes, provided an inspiring backdrop for the artisans at Gepetto Millworks. Surrounded by such scenic vistas, the craftsmen found motivation to infuse a sense of craftsmanship and artistry into each piece they produced. This connection to nature and the local environment contributed to the unique character of the architectural elements manufactured by Gepetto Millworks.

Federal Period Doors & Millwork Produced Locally in Virginia

The Federal period in Virginia was marked by a departure from the ornate styles of the preceding Georgian era. Federal architecture embraced simplicity, symmetry, and a reliance on classical motifs. The front door entryways, with their elliptical fanlights and sidelights, epitomized these principles. The ellipses in the windows, while serving a functional purpose, also added a touch of grace and sophistication to the overall design.

Symmetry was a fundamental aspect of Federal architecture, and the front door entryway was no exception. The placement of the elliptical fanlight at the center, flanked by two sidelights, created a balanced and harmonious facade. This commitment to balance was not only an aesthetic choice but also a reflection of the intellectual currents of the time, which valued order and proportion.

The classical motifs found in Federal architecture were a deliberate homage to the ideals of ancient Greece and Rome. The architects and craftsmen of this period sought to evoke a sense of timelessness by drawing inspiration from the classical past. The use of ellipses in the windows, reminiscent of Roman arches, was a clear nod to the enduring legacy of classical architecture.

Gepetto Millworks, nestled in the Blue Ridge Mountains, embraced these principles in their manufacturing process. The artisans at Gepetto understand the importance of precision and attention to detail in creating authentic Federal period architectural elements. The choice of materials, combined with skilled craftsmanship, resulted in front door entryways that not only adhered to the architectural principles of the time but also showcased the natural beauty of the wood.  In the federal period we see the impact of the deployment of machine labor to wood allowing for the explosion in trim and styling of some of the ornate libraries, entry halls, staircases and the ever present focal point of the front door.

In addition to the visual appeal, the front door entryways of Federal period homes in Virginia also served a functional purpose. The elliptical fanlights above the doors allowed ample natural light to enter the entrance hall, creating a welcoming and well-lit space. This consideration of both form and function reflected the pragmatic yet elegant sensibilities of Federal architecture.

As we admire these front door entryways, it’s worth noting that Federal style architecture in Virginia was not confined to grand mansions. The principles of balance, symmetry, and classical motifs permeated homes of various sizes and scales. Whether in urban townhouses or rural estates, the front door entryway became a focal point, signaling the taste and sophistication of the inhabitants.

The front door entryways of Federal period homes in Virginia stand as enduring examples of architectural excellence. The ellipses in the windows, spanning two sidelights, showcase a commitment to classical principles of balance and symmetry. Manufactured by Gepetto Millworks in the Blue Ridge Mountains, these architectural elements embody a harmonious blend of craftsmanship, natural beauty, and a deep appreciation for the Neoclassical ideals of the Federal period. As we continue to study and celebrate the architectural legacy of this era, the front door entryways remain iconic symbols of a bygone time, preserving the elegance and grace of Federal style architecture in Virginia.

The elliptical fanlight, positioned above the front door, is a key feature that distinguishes Federal period homes in Virginia. This design choice goes beyond mere aesthetics, as the ellipse itself is a shape laden with historical and cultural connotations. Inspired by the elliptical arches of ancient Roman architecture, the use of ellipses in the windows pays homage to classical ideals. It serves as a visual link to the timelessness of classical civilizations, emphasizing a connection to the intellectual and cultural heritage of the past.

The elliptical fanlight also plays a crucial role in welcoming natural light into the entrance hall. This functional aspect aligns with the practical sensibilities of the Federal period. The desire for well-lit interiors was not only an aesthetic preference but also a manifestation of the period’s interest in creating inviting and hospitable spaces. The soft, diffused light streaming through the elliptical fanlight contributes to the overall ambiance of the entryway, making it a warm and inviting focal point.

Complementing the elliptical fanlight are the two sidelights positioned on either side of the front door. This symmetrical arrangement enhances the visual balance of the entryway, a hallmark of Federal architecture. The sidelights serve both practical and aesthetic purposes. They allow additional light to enter the interior, further illuminating the entrance hall and creating a sense of openness. Moreover, the sidelights contribute to the grandeur of the facade, framing the entrance in a way that accentuates its significance.

The combination of the elliptical fanlight and the two sidelights creates a harmonious trio, each element enhancing the other’s impact. The ellipse, with its graceful curves, contrasts with the vertical lines of the sidelights, creating a dynamic visual interplay. This contrast adds a layer of complexity to the design, elevating it beyond a mere exercise in symmetry. The play of light and shadow on the intricate detailing of the fanlight and sidelights enhances the depth and richness of the overall composition.

Beyond their aesthetic appeal, these architectural elements convey a narrative of cultural refinement and intellectual sophistication. The use of classical motifs, such as the elliptical arch, suggests a deliberate engagement with the philosophical and artistic ideals of antiquity. The Federal period was a time of intellectual curiosity and a desire to establish a distinct American identity that drew inspiration from the classical world. The front door entryway, with its unique combination of elements, became a canvas for expressing these ideals.

Gepetto Millworks, situated in the Blue Ridge Mountains, played a crucial role in bringing these unique design elements to life. The craftsmen at Gepetto understood the significance of the elliptical fanlight and sidelights in Federal period architecture. Their meticulous attention to detail and commitment to traditional craftsmanship ensured that each piece produced reflected the authenticity and elegance of the era.

In conclusion, the combination of the elliptical fanlight above the front door and the two sidelights flanking it represents a distinctive and iconic feature of Federal period homes in Virginia. This architectural ensemble goes beyond its visual appeal; it embodies the intellectual aspirations of the time, drawing inspiration from classical traditions. The play of light, the balance of forms, and the craftsmanship involved in creating these elements contribute to the enduring legacy of Federal style architecture. As we appreciate these front door entryways, we not only glimpse into a specific historical period but also witness the timeless beauty of design principles that continue to shape the look & flavor of our great Virginia Cities from Norfolk, Alexandria, to Charlottesville and Richmond.

federal style doors made to order virginia
federal style doors made to order virginia
federal style doors made to order virginia
federal style doors made to order virginia
federal style doors made to order virginia
federal style doors made to order virginia
federal style doors made to order virginia

Rustic Aesthetic REal wood Manufacturer

Rustic Aesthetic REal wood Manufacturer

Rustic, Country Chic, and farmhouse style aesthetics have gained immense popularity with interior design across Virginia, West Virginia, North & South Carolina the core service areas Gepetto delivers custom wood built millwork within. The appeal boils down to offering a cozyness, the appeal of exposed wood grain has an attraction buried deep within the human psyche. A design theme centered around wood that evokes a sense of warmth, simplicity, and a connection to nature makes the perfect customer for Gepetto.

We apply the same warm blend of historic styles to modern homes, restaurants and office spaces as well if you are a design architect reading this we look forward to getting you on the phone before you start your surface design specifications so that we can talk about species, placement and cost saving measures we can achieve for you. The rustic styles create inviting environments that prioritize human comfort and well-being. Gepetto Millworks fabricates and delivers conference room tables or wooden desk surfaces that feel warm and look touchable. Based in the hills near Charlottesville, Virginia, we have done many projects sourcing directly from Virginia barn structures that are falling apart repurposing them into. We bring the rustic design elements to life through custom fabricating furnishings, infusing spaces with character and charm that we tore down from other spots in Virginia.

Rustic Charm in Restaurant Furnishings

Rustic design is characterized by its use of natural materials, earthy tones, and a focus on simplicity. In restaurant furnishings, this aesthetic can be translated into wooden tables, chairs, and reclaimed materials that give the space a warm and inviting ambiance. Gepetto Millworks, with its expertise in custom woodworking, can craft unique pieces that showcase the beauty of natural wood grains and textures. And in today’s era, we have to state that these are all solid wood – no facings, veneers or other shortcuts that don’t wear well or last.

Consider a restaurant with a farmhouse-inspired theme, where the tables are crafted from reclaimed barn wood, complete with the imperfections and history of the material. The chairs might feature woven seats or distressed finishes, adding to the rustic appeal. Gepetto Millworks can create custom booths with plush, upholstered seating in earthy tones, enhancing the comfort and coziness of the dining experience.

Additionally, incorporating open shelving made from reclaimed wood for displaying dishes or rustic lighting fixtures can further enhance the overall aesthetic. The goal is to create an atmosphere that feels welcoming and authentic, encouraging patrons to relax and enjoy their dining experience.
Embracing Country Chic in Office Spaces

Country Chic design brings together elements of vintage charm and contemporary style. When applied to office spaces, it can transform work environments into comfortable and visually appealing places. Gepetto Millworks can play a pivotal role in achieving this by crafting bespoke office furniture that combines functionality with aesthetic appeal.

Imagine an office reception area with a distressed wooden desk, adorned with vintage accessories and accents. The use of pastel colors and floral patterns in upholstery can contribute to the Country Chic vibe. Gepetto Millworks can design and build custom storage solutions such as bookshelves or cabinets, incorporating beadboard paneling or other country-style details.

For workstations, the use of reclaimed wood for desks and ergonomic chairs upholstered in soft, natural fabrics can create a workspace that is both comfortable and visually pleasing. Country Chic office spaces can benefit from the integration of potted plants, artwork, and decorative items that evoke a sense of hominess.

Farmhouse Aesthetics: A Blend of Comfort and Functionality

Farmhouse aesthetics often focus on the fusion of comfort and functionality with a not to Virginia’s historic past. Our commitment to craftsmanship can bring this fusion to life in both restaurant and office settings. In restaurant furnishings, farmhouse-inspired tables with sturdy construction can withstand the rigors of daily use while maintaining a charming appearance.

Farmhouse-style seating with cushioned benches and wooden chairs can contribute to a convivial atmosphere. Gepetto Millworks can customize these pieces to align with the specific needs and preferences of the establishment, ensuring that both the staff and patrons enjoy the space.

In office settings, farmhouse aesthetics can be integrated into conference rooms, creating a collaborative and inviting space. Large, robust tables made from solid wood can serve as a focal point, complemented by comfortable seating. Gepetto Millworks can incorporate storage solutions that seamlessly blend with the farmhouse theme, providing practicality without sacrificing style.

Gepetto Millworks: Crafting Unique and Personalized Spaces

Gepetto Millworks, based in Richmond, Virginia, is uniquely positioned to bring the charm of Rustic, Country Chic, and farmhouse aesthetics to life. The company’s commitment to craftsmanship and customization ensures that each piece of furniture is not just functional but also a work of art.

The artisans at Gepetto Millworks have a keen understanding of design principles and can work closely with clients to capture the essence of the desired aesthetic. Whether it’s creating a cozy dining nook for a restaurant or designing a welcoming office lobby, Gepetto Millworks excels in translating visions into tangible, high-quality furnishings.
Conclusion: Elevating Spaces with Timeless Design

In conclusion, Rustic, Country Chic, and farmhouse aesthetics offer a wealth of design potential for restaurant and office spaces, focusing on human comfort and warm elements. Gepetto Millworks, situated in Richmond, Virginia, stands out as a reliable partner in bringing these design themes to life through custom furnishings.

By harnessing the beauty of natural materials, expert craftsmanship, and a commitment to personalized service, Gepetto Millworks can transform spaces into havens of comfort and style. Whether it’s the rugged charm of Rustic design, the vintage allure of Country Chic, or the functional elegance of farmhouse aesthetics, Gepetto Millworks has the expertise to craft furnishings that resonate with the unique identity of each establishment.

circular architectural wood elements turned on a lathe

circular architectural wood elements turned on a lathe


The art of turning wood on a lathe to create circular architectural elements is a blend of tradition, craftsmanship, and aesthetic vision. This practice, integral to woodworking and architecture, has evolved over centuries, adapting to changing styles and technological advancements while maintaining its core principles of shaping wood into functional and decorative forms.

Historical Significance

Woodturning, the process of shaping wood while it is rotated on a lathe, has been a fundamental woodworking technique since ancient times. The lathe, one of the oldest woodworking tools, is believed to have originated in ancient Egypt. Over the centuries, it has played a crucial role in the development of architecture, particularly in the creation of circular wood elements. These elements have not only provided structural support but have also been central to decorative motifs in various architectural styles.

Types of Circular Architectural Elements

    1. Balusters: These are the vertical supports in a balustrade system, commonly seen on staircases and balconies. Each baluster is turned to achieve a specific design, which can range from simple cylindrical shapes to more complex, intricate patterns.

    1. Newel Posts: Serving as the anchor points of a staircase railing system, newel posts are often more substantial and elaborately designed than balusters. They mark the beginning, end, and turns of staircases.

    1. Columns and Pilasters: These are fundamental in classical architecture, providing both support and ornamentation. Turned wooden columns often mimic the styles of their stone counterparts, such as Doric, Ionic, and Corinthian designs.

    1. Finials: Decorative end pieces that can be found on top of newel posts, bed posts, curtain rods, and other architectural features. Finials range from simple rounded shapes to complex, carved designs.

The Turning Process

The process of turning wood on a lathe requires skill and precision. A craftsman selects a suitable piece of wood, considering factors like grain, texture, and strength. The wood is then mounted on the lathe, which rotates it at high speeds. Using various chisels and gouges, the woodturner shapes the wood, carefully following the design specifications.

The creation of circular architectural elements is not just about removing excess wood; it’s about understanding the material’s properties and working with them to achieve a balance between strength and beauty. The woodturner must consider the final application of the piece, ensuring that it is not only aesthetically pleasing but also structurally sound.

Applications in Architecture

Circular wood elements turned on a lathe find their application in various architectural contexts:

    • In residential architecture, they add elegance and character to staircases, porches, and furniture.

    • In public and historical buildings, they often play a role in preserving the architectural integrity and aesthetic of the structure.

    • In modern architecture, while the styles may have evolved, the fundamental process of turning wood for circular elements remains a testament to traditional craftsmanship.

Artistry and Craftsmanship

The creation of these elements is as much an art as it is a craft. The woodturner must have an eye for detail, an understanding of architectural styles, and the ability to translate a design concept into a tangible wooden form. This process requires not only technical skill but also a deep appreciation for the material and the history it carries.

Technological Advancements

While the basic principles of woodturning have remained constant, technological advancements have introduced new tools and techniques, allowing for greater precision and efficiency. Today’s woodturners can achieve more complex designs and consistent results, but the essence of the craft — the connection between the material, the tool, and the craftsman — remains unchanged.

Sustainability and Material Choice

In contemporary practice, there is an increasing focus on sustainability. The choice of wood, its sourcing, and the impact of the manufacturing process on the environment are important considerations. Woodturners and architects often opt for locally sourced, renewable wood species, ensuring that their creations are not only beautiful but also environmentally responsible.

Cultural Significance

Circular architectural elements turned on a lathe are not just functional components of a structure; they are bearers of cultural and historical significance. They reflect the architectural trends of their time, the skill of the craftsmen, and the cultural context in which they were created.

In conclusion, the practice of turning wood on a lathe to create circular architectural elements is a fascinating blend of history, art, and craftsmanship. It highlights the enduring relationship between humans and their environment, where a simple piece of wood, through the skilled hands of a craftsman, is transformed into a piece of architectural beauty. This tradition, rooted in the past, continues to evolve, adapting to modern needs while preserving the essence of the craft.

Matthew Wiley wood turning supplier
@gepetto.millworks The original bed finials at the Omni Homestead resort were misplaced during the extensive renovation process. As months went by, these finials became the final missing component, causing a delay in completing the project. Today, we are delighted to announce the successful delivery of 60 handcrafted and stained finials, which required only one week of shop time. This accomplishment marks the end of a four-month search! If you are in need of wooden historic replacement parts, your first step should be reaching out to Gepetto. You can contact Matt at ‪(804) 938-2094 to tap into 30 years of construction knowledge and expertise. Matt can provide you with an accurate project timeline that Gepetto will commit to delivering on time as agreed upon. #historicreplica #woodturning ♬ original sound - Gepettomillworks
made to order custom round wooden turned millwork
circular architectural wood elements turned on a lathe
bulk orders for historic replica millwork
Turning Service for Bulk Orders

Turning Service for Bulk Orders

Gepetto Millworks, based in the blue ridge mountains of Virginia has established a strong reputation over the past three decades for custom manufacturing wood projects. Their expertise spans a wide range of woodwork, from building or restoring any wooden item to tackling complex and intricate challenges in the building industry. This versatility is showcased in projects like creating three-story hanging spiral staircases, bar tops, historic stained glass restoration, and modern office interiors.

Key to Gepetto’s success is the leadership of Matthew Wiley, who brings over 30 years of experience in renovating and restoring historic homes, warehouses, and churches in Richmond. His transition from building individual windows and doors to managing a production facility enables Gepetto to handle any project demand, large or small. Wiley’s collaboration with architects, project managers, and developers is particularly noted for gaining tax advantages through the use of historically accurate wooden building materials in large scale commercial projects.

One of Gepetto’s specialties lies in historic renovations. They are adept at crafting new solid wood windows, doors, trim, skylights, railings, and newel posts, even from the most damaged or unsalvageable pieces, to match the original designs. This meticulous attention to detail ensures that buildings maintain their historic essence, making them eligible for building tax credits.

A unique service offered by Gepetto is the hand-turning of solid wood rounds for historic restoration projects. They recreate damaged or worn parts in their Charlottesville, VA shop, emphasizing the custom, handmade nature of their work, which is a critical aspect of their business approach.

Meeting the needs of customers for turned wood products in the round that provide handmade millwork for one-off orders up to thousands of pieces, Gepetto Millworks demonstrates a commitment to quality, customization, and preservation of historical integrity in woodworking. Their capacity to handle diverse and complex projects, combined with their craftsmanship and expertise in historic restoration, positions them uniquely to cater to a wide range of customer needs in the field of custom woodwork.

Hand Turned Historic Replica Supplier

 

Historic Replica Wood TUrning

Historic Replica Wood TUrning

Solid Wood - Hand Turned

As the lathe begins to spin, the world outside fades away. There’s only the wood and me, connected in a dance as old as time. The whirring sound of the lathe blends with the distant calls of birds, creating a symphony that guides my movements. My hands, guided by years of experience, move with a precision that feels almost instinctual, shaping the wood, releasing its hidden beauty.

Historic Replica Wood Turnings

As I step into my workshop, nestled in the shadows of the Blue Ridge Mountains just outside Charlottesville, the familiar scents of the fresh growing woods outside and dried wood shavings inside fills my senses. I am instantly grounded to the present moment and my carpenter ancestors. The lathe, my tool for this artistic journey, stands ready, a invitation to spin up the music of the day’s meditation.

Selecting a piece of wood is a ritual in itself. Each piece, unique in its grain and texture, speaks of the history of the mountains, of rains and suns it has witnessed. Today, I choose a piece of african mahogany, its rich, reddened warm tones resonating with the early morning light filtering through the windows.  A sip of coffee while watching the turkey’s dry the dew from their feathers feels so right to my Virginia Hillbilly roots

Made To Order from Virginia

As the lathe begins to spin, the world outside fades away. Only the wood speaks to me, connected to the immediate danger of a tool that will take my finger in an instant. The whirring sound of the lathe blends with my breath creating a focused symphony of precision movements. My hands, guided by years of experience, move that precision up and down feeling almost instinctual, shaping the wood to the exact pattern.

Turning wood on a lathe is more than a craft; it’s a form of meditation that if you rush will ruin many a piece of stock. Each curl of wood that spirals away is a reminder of the impermanence of life, of the constant cycle of creation and transformation. The wood’s resistance and surrender under the tools mirror the ebb and flow of thoughts in my mind, allowing me to reach a state of Zen-like focus.

Virginia Historic Replica Turnings

The mountains, visible through my workshop’s open door, stand as silent witnesses supporting this meditative practice. I am tuned in to the enduring nature of our existence and my grandfather’s who raised the barns and decorated the homes of Virginia for the last few hundred years. The quality of the materials I work with, each piece a fragment of a former project being reused imbues my creations with a soul, a story. The intricate connection we grow from the world around us.

There’s a rhythm in turning wood, a harmony that aligns with the natural rhythms of the earth. The mountains, with their changing colors and moods, are a constant source of inspiration and backdrop to our shop. They remind me that just like the wood that takes new shapes under my hands, we too are capable of transformation and growth.

Turned Wood Made to Order

Hours pass without notice, as the stack of finished pieces grow behind me. The piece on the lathe slowly takes form, evolving from a rough block into a fitted form. The satisfaction of creating something beautiful, functional, and lasting is profound. It’s a connection not just to the material, but to the tradition of craftsmanship, to the history embedded in the wood, and to the serene beauty of the mountains that encompass my workshop.

As the day comes to an end, and the lathe falls silent, I step back to admire the finished pieces. In its curves and smoothness, I see not just my work, but the journey of the wood, from the heart of the mountains to the heart of someone’s home. This connection, this cycle of life and art, is the essence of my daily meditation, a reminder of the beauty and interconnectedness of all things.

bulk order turned wood pieces for historic matching

historically accurate architectural details made to order

bulk order turned wood pieces for historic matching

circular architectural wood elements turned on a lathe

bulk order turned wood pieces for historic matching

@gepetto.millworks The original bed finials at the Omni Homestead resort were misplaced during the extensive renovation process. As months went by, these finials became the final missing component, causing a delay in completing the project. Today, we are delighted to announce the successful delivery of 60 handcrafted and stained finials, which required only one week of shop time. This accomplishment marks the end of a four-month search! If you are in need of wooden historic replacement parts, your first step should be reaching out to Gepetto. You can contact Matt at ‪(804) 938-2094 to tap into 30 years of construction knowledge and expertise. Matt can provide you with an accurate project timeline that Gepetto will commit to delivering on time as agreed upon. #historicreplica #woodturning ♬ original sound - Gepettomillworks
@gepetto.millworks Matt is making #handturned column bases from solid mahogany today in the shop - if you don’t think that you can find the parts and pieces for your #historicrenovation ♬ original sound - Gepettomillworks

Enjoy some music with us while you browse our site!

Decorative architectural elements that are round and typically require turning on a wood lathe include:

  1. Balusters: Vertical members in a railing system, often found in staircases and balconies.
  2. Newel Posts: Larger, more decorative posts at the bottom or top of staircases.
  3. Finials: Decorative, often pointed elements that cap posts, furniture, or architectural features.
  4. Columns and Pilasters: Round, often tapered, structural elements supporting roofs or arches.
  5. Rosettes: Circular, ornate decorative pieces, often used around doorknobs or in ceiling decor.
  6. Spindles: Smaller turned pieces used in furniture or as decorative accents.
  7. Handrails: Part of a staircase or balcony railing, turned for decorative effect.
  8. Table Legs: Often turned for aesthetic appeal in various styles.
  9. Chair Legs and Backs: Round elements in chairs are commonly created using a lathe.
  10. Cabinet Knobs and Pulls: Round or oval knobs and handles for drawers and cabinets.
  11. Dowels: Used in various applications, from curtain rods to structural supports.
  12. Corbels: Ornate, curved supports for shelves, mantels, or other overhangs.
  13. Bun Feet: Rounded feet often used for furniture like sofas, armchairs, or cabinets.
  14. Crown Molding Corners: Curved pieces where crown molding meets in corners.
  15. Decorative Appliques: Various round, carved pieces added for embellishment.

Beautiful Turned Wood Promotional Items

If you are not having us turn architectural decorative elements for historic restoration building projects – you might have us make custom promotional items like:

  1. Tool handles
  2. Lidded boxes
  3. Jewelry boxes
  4. Round jewelry holders
  5. Wooden cups/mugs
  6. Wooden cell phone holders
  7. Luxury desk sets
  8. Wooden wheels
  9. Wooden gears
  10. Wooden game pieces

Contact Matthew For Custom Wood Turning

Contact Gepetto for Bid Information

Timeline

Matthew Wiley wood turning supplier

Matthew Wiley wood turning supplier

circular architectural wood elements turned on a lathe

circular architectural wood elements turned on a lathe

made to order custom round wooden turned millwork

made to order custom round wooden turned millwork

turning wood craftsman making multiple newells to order

turning wood craftsman making multiple newells to order

circular architectural wood elements turned on a lathe

circular architectural wood elements turned on a lathe

wood turning shop virginia custom order supplier

historic replica unique one off wood decorative element building materials

Clerestory restoration parts and service

Clerestory restoration parts and service

Clerestory
restoration

Parts or SERVICE

Experienced restoration of historic clerestory & skylights by Virginia Carpenters.  Gepetto has the experience and shop tooling to solve anything from water leaks to full rebuild and fabrication in our shop.

agsdi-bitbucket

Build

agsdi-aspengrovestudios

Restore

agsdi-hand-leaf

Repair

7

As an experienced carpenter specializing in the restoration of 18th-century clerestory buildings in Virginia, I’ve encountered numerous challenges that arise from a general misunderstanding of these historical structures by untrained builders. Clerestory buildings, characterized by their high windows above eye level, were designed to provide natural light and ventilation, a concept often overlooked in modern architecture. This fundamental aspect of their design is frequently misunderstood, leading to improper renovations that compromise both the aesthetic and functional integrity of these historic buildings.

Clerestory windows illuminate many of Frank Lloyd Wright-designed interior spaces, especially the Usonian home designs, including the Zimmerman House and the Toufic Kalil Home. In addition to adding clerestory windows to residential structures, Wright also used rows of glass in more traditional settings, such as his Unity Temple, Annunciation Greek Orthodox, and the original library, the Buckner Building, on the campus of Florida Southern College in Lakeland. For Wright, the clerestory window was a design choice that satisfied his aesthetic and philosophic ideals.

Clerestory windows have become a mainstay of modern residential architecture. From the 1922 Schindler Chace house designed by the Austrian-born R. M. Schindler to the student designs of the Solar Decathlon competition, this type of fenestration is a popular and practical choice.

Remember that this “new” way of design is centuries old. Look up at the great sacred places across the world. Heavenly light becomes part of the prayerful experience in synagogues, cathedrals, and mosques throughout the ages, from Byzantine to Gothic to Modern structures like architect Alvar Alto‘s 1978 Church of the Assumption of Mary in Riola di Vergato, Italy.

Clerestory Restoration

Another common issue is the mismanagement of the clerestory windows themselves. These windows are crucial for light and air circulation, yet I’ve seen many cases where they have been inappropriately sealed or replaced with glass that doesn’t match the period. Such alterations not only disrupt the building’s historical character but also its internal climate control, which was originally designed to rely on natural ventilation. It’s essential to use restoration techniques that maintain the original functionality of these windows while preserving their historical appearance.

clerestory restoration virginia

In my work, I’ve seen many instances where untrained builders have attempted to “modernize” these structures without respecting their original design. For example, replacing original woodwork with modern materials not only detracts from the building’s historical authenticity but also affects its durability. The wood used in the 18th century was often old-growth timber, which is denser and more resistant to decay than most wood available today. Ignoring this, untrained builders often use less suitable materials, leading to a faster degradation of the structure.

Educating untrained builders about the historical and architectural significance of these structures is vital. Workshops and training programs on traditional carpentry methods and materials can bridge this knowledge gap. As someone deeply passionate about preserving our architectural heritage, I advocate for a collaborative approach where experienced craftsmen like myself work alongside newer builders. This not only ensures the structural and historical integrity of these clerestory buildings but also passes down valuable skills and knowledge to future generations of carpenters.

clerestory restoration virginia
clerestory restoration virginia

USING CLERESTORY in HOME OR OFFICE DESIGNS FOR ENERGY EFFICIENCY

USING CLERESTORY IN HOME OR OFFICE DESIGNS FOR ENERGY EFFICIENCY

Daylighting and Sunshading

Natural daylight from the northern window wall illuminates the entire building without glare, substantially reducing what is usually an room’s most significant energy cost, electric lighting. Ideally, overhead overhead lights won’t be needed during the day. Also, an open office layout allows daylight to be distributed throughout the building, providing more efficient heating and cooling. Eaves are designed to provide shade of interior walls in the summer reducing cooling costs dramatically.

Using Natural Ventilation

To reduce the need for electricity, a building is situated to receive maximum southern exposure for warmth and to take advantage of prevailing winds for natural ventilation. Using the sun’s heat in the winter and natural ventilation during warm months, the heating and cooling systems are not needed approximately 15 percent of the year if the natural design principles can be followed.  Extreme examples of this design principle are found in the Earthship designs of Michael Reynolds in New Mexico successfully colling a building in the desert sun.

natural ventilation using clerestories and prevailing winds
pool house clerestory restoration Homestead VA

Homestead Resort Pool Clerestory

The Homestead Resort and Hot Springs were purchased by the Omni hotel group in 2013 and from October 2021 to October 2023, the entire resort underwent a complete renovation, costing over $150 million.  Gepetto supplied many of the historically accurate elements to the renovation contractors.  

Mount Vernon Fences

Mount Vernon Fences

mount vernon historic restoration preservation millwork supplier
mount vernon historic restoration preservation millwork supplier
mount vernon historic restoration preservation millwork supplier
mount vernon historic restoration preservation millwork supplier
mount vernon historic restoration preservation millwork supplier
mount vernon historic restoration preservation millwork supplier
handmade smithed historic gate hinges

Full passthrough mortise joints.

hand smithed historic gate hinges

Hand smithed historically accurate gate hinges.

hand turned post architectural decorative elements
hand smithed gate latch hardware
hand smithed gate hinge hardware
hand smithed gate hinge hardware
handmade historic fencing with decorative flourish made to match historic records
hand smithed gate hinge hardware
historic mount vernon home under construction
Mount Vernon Historic Restoration Materials Supplier
Mount Vernon Historic Restoration Materials Supplier
Mount Vernon Historic Restoration Materials Supplier
Mount Vernon Historic Restoration Materials Supplier
Mount Vernon Historic Restoration Materials Supplier
Mount Vernon Historic Restoration Materials Supplier
Mount Vernon Historic Restoration Materials Supplier
Mount Vernon Historic Restoration Materials Supplier

Virginia, often referred to as the “Mother of Presidents,” boasts a rich historical heritage that includes the homes and estates of some of America’s most iconic figures. One such historic gem is the Mount Vernon Estate, the former home of George Washington, the first President of the United States. Over the years, this treasured piece of American history has faced numerous challenges in its restoration efforts. Similarly, Gepetto Millworks, a renowned supplier of historic architectural millwork, has played a pivotal role in preserving Virginia’s historic architecture through their museum-quality restoration projects. The struggles faced in restoring the Mount Vernon Estate and the valuable contributions of Gepetto Millworks has made to historic preservation projects throughout Virginia are featured in these pictures.

The Mount Vernon Estate: A National Treasure

Mount Vernon, located on the banks of the Potomac River in Fairfax County, Virginia, is a place of immense historical significance. George Washington’s Mount Vernon Estate and Gardens is not only a symbol of the Founding Father’s legacy but also a testament to the architectural splendor of its time. The estate comprises the iconic mansion, outbuildings, lush gardens, and scenic landscapes. However, the preservation of Mount Vernon has been an ongoing struggle marked by various challenges.

Restoration Challenges at Mount Vernon

a. Weathering and Aging: Mount Vernon, like many historical sites, has faced the relentless effects of time and weather. Harsh winters, humid summers, and unpredictable weather patterns have taken a toll on the estate’s structures and architectural elements.

b. Preservation Costs: The financial burden of maintaining and restoring a site of Mount Vernon’s magnitude is substantial. Funding for restoration efforts often falls short, leading to the need for creative solutions and partnerships.

c. Historical Authenticity: Striking a balance between preserving the estate’s historical authenticity and accommodating modern visitor needs can be a delicate task. Restorations must respect the past while providing an educational and enjoyable experience for present-day tourists.

d. Skilled Labor Shortages: Finding craftsmen and artisans with the skills necessary for historical restoration can be a daunting challenge. The need for expertise in traditional techniques adds complexity to restoration projects.

e. Conservation Efforts: Environmental concerns and conservation efforts demand that restoration projects adhere to strict guidelines and sustainable practices. Balancing these requirements with historic preservation can be a struggle.

Gepetto Millworks: A Beacon of Expertise

Amid these restoration challenges, Gepetto Millworks has emerged as a beacon of expertise and quality in partnership with Museum Resources Kerry Shackleford. Founded with a commitment to producing museum-quality architectural millwork, our Virginia-based company has made substantial contributions to the restoration of historic buildings throughout the state.

  1. Museum-Quality Restoration

Gepetto Millworks specializes in crafting architectural millwork with an unparalleled commitment to historical accuracy. Their artisans use traditional techniques and materials, ensuring that each piece is a faithful reproduction of the original. This dedication to museum-quality restoration has made Gepetto Millworks a trusted partner in preserving Virginia’s historic architecture.

  1. Craftsmanship and Expertise

Restoration projects require a high level of skill and craftsmanship, often involving intricate details and historical accuracy. Gepetto Millworks employs master craftsmen who possess the knowledge and experience to recreate historical millwork with precision and authenticity. Their expertise is invaluable in maintaining the integrity of Virginia’s historic buildings.

  1. Collaborations with Historic Sites

Gepetto Millworks has actively collaborated with historic sites across Virginia, including Mount Vernon, to provide custom millwork solutions. Their work not only enhances the aesthetics of these buildings but also ensures their long-term structural integrity. Such collaborations exemplify the company’s commitment to preserving Virginia’s rich history.

  1. Sustainability and Conservation

In an era of increased environmental awareness, Gepetto Millworks incorporates sustainable practices into their restoration projects. Their use of locally sourced materials, eco-friendly finishes, and adherence to conservation guidelines aligns with the broader goals of preserving historic sites while minimizing environmental impact.

The Symbiotic Relationship between Mill & Installation

The relationship between the restoration of Mount Vernon and the contributions of Gepetto Millworks exemplifies a symbiotic partnership rooted in shared values.  In historic time periods labor was more affordable, and hand tools were used for shaping – so the fence profiles where not machine or template consistent.  You’ll see that small nuance if you look at the pictures closely now.

  1. Historical Authenticity: Gepetto Millworks’ dedication to historical accuracy ensures that every piece of millwork they create for Mount Vernon aligns with the estate’s architectural heritage. Their work is a vital component in preserving the authenticity of this iconic historical site.
  2. Addressing Restoration Challenges: The challenges faced in restoring Mount Vernon, such as the shortage of skilled artisans and preservation costs, are mitigated by Gepetto Millworks’ expertise and commitment. Their skilled craftsmen contribute to the restoration process while offering cost-effective solutions.
  3. Education and Tourism: Mount Vernon serves as an educational resource and tourist attraction, and Gepetto Millworks’ contributions enhance visitors’ experiences. The meticulous restoration work adds value to the estate’s appeal, promoting historical education and tourism in Virginia.
  4. Sustainability and Conservation: Both Mount Vernon and Gepetto Millworks recognize the importance of sustainable practices in historic preservation. By aligning their efforts with conservation principles, they ensure that the estate’s restoration is not only historically accurate but also environmentally responsible.

The struggle to restore the Mount Vernon Estate and the dedication of Gepetto Millworks to preserving Virginia’s historic architecture are intertwined stories of commitment, expertise, and shared values. Mount Vernon stands as a testament to America’s past, and its restoration challenges reflect the broader issues faced by historic sites across the nation. Gepetto Millworks’ role in providing museum-quality architectural millwork showcases the critical importance of skilled craftsmanship and historical accuracy in preserving our heritage.  In the face of weathering, financial constraints, and the need for historical authenticity, the collaboration between Mount Vernon and Gepetto Millworks serves as a model for successful historic restoration projects. Together, they ensure that the legacy of George Washington and Virginia’s rich historical heritage will endure for generations to come, offering a glimpse into the past for visitors and an opportunity to learn from it.