Handmade Woodworking by local Virginia craftsmen

Handmade Woodworking by local Virginia craftsmen

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Virginia Wood Turning EXPERT

Hello, I’m Matt Wiley, proprietor of Gepetto Millworks, and I've spent decades learning the nearly lost craft of wood turning by hand. It’s on the art side of craft that allows me to deliver accurate architectural restoration millwork to the historic buildings of the...

arts & Crafts Style Millwork Supplier

“Arts & Crafts” is not so much a style as an umbrella term for an approach to design and living. It encompasses such style genres as Mission Revival, Stickley-related Craftsman, Midwestern Prairie School, California Bungalow, and English design from William Morris...

Accoya Approved Manufacturer VA

We have been using Accoya Acetylated wood for exterior applications since it's introduction into the United States market in 2012. Acetylated wood stands truer and weather's better - read the acdemic articles below to start your education for specifiying the...

Accoya Wood Window Builder VA

Windows made of Accoya Acetylated Wood In the heart of the Blue Ridge Mountains craftsmanship meets innovation in the form of Solid Wood windows made at Gepetto of Accoya Acetylated Wood.  Your new windows will stand as a testament to old world historic quality and...

Project Portfolio

Project PortfolioHistoric Preservation Celebrating 15 years in 2024!In Progress 2024Residence 0000 Monumant Avenue - Richmond VA Window Preservation ServicesJV Martin School - Dillon SC Supplying Old Window Restoration ServicesWilliam FOX Elementary RVA ~2024William...

Historically Accurate Wooden Shutters

Handmade Wooden Shutters are a fixture in Virginia Historic Preservation Gepetto has specific tooling and craftsmen to supply historic renovationAccurate Materials and Technique restore with integrity to the core. Historic preservation supplier for millwork, doors,...

Craftsman Style HomE Millwork

The term “craftsman” is most commonly associated with the American furniture designer Gustav Stickley. He popularized the concepts of handcrafted, functional design in his magazine, “The Craftsman.” Craftsman-style homes gained popularity in newly developing cities in the Midwest and West Coast, inspiring new movements such as the Bungalow, Prairie School, and Mission Revival styles. The craftsman’s style’s simplicity and practicality had a broad appeal, so it spread widely across cities all over the United States and is still popular today. Contemporary home designs often incorporate architectural elements that are reminiscent of craftsman style, even though many of them are not strictly craftsman-style.

Wood has been an integral part of architectural construction throughout history, particularly in the construction of historic homes in Virginia. From the elegant symmetry of Georgian architecture to the refined simplicity of Federal design and the artisanal charm of Craftsman homes, the use of wooden building materials has played a significant role. In this exploration, we delve into the wooden building materials that define these architectural styles, highlighting their significance and the relevant architectural millwork terms associated with them.

Georgian Architecture (1760-1820)

Georgian architecture, prominent in Virginia from the mid-18th century, is characterized by its symmetry, proportion, and classical details. The wooden building materials used in Georgian homes reflect the grandeur and sophistication of the style.

Clapboard Siding: One of the most common exterior siding materials in Georgian homes, clapboard siding consists of long, narrow wooden boards overlapping horizontally. This siding provides durability and weather resistance while contributing to the architectural symmetry.

Sash Windows: Featuring multiple panes of glass divided by wooden muntins, sash windows are typical in Georgian architecture. These windows often incorporate architectural millwork terms such as sills, sashes, and glazing bars, enhancing both functionality and aesthetic appeal.

Crown Molding: Crown molding, also known as cornice molding, adorns the junction between walls and ceilings, adding elegance and visual interest to Georgian interiors. Its intricate profiles, including dentil molding and egg-and-dart motifs, demonstrate the craftsmanship of the period.

Federal Architecture (1780-1820)

Federal architecture emerged during the late 18th and early 19th centuries, characterized by its refined simplicity and emphasis on symmetry and proportion. Wooden building materials in Federal homes exhibit a blend of neoclassical elements and delicate detailing.

Pilasters: Wooden pilasters, often flanking doorways and windows, are key features of Federal architecture. These vertical columns, with their flat, rectangular profiles and subtle ornamentation, impart a sense of classical elegance to facades.

Fanlights: Above entry doors, fanlights featuring intricate wooden tracery became popular in Federal homes. These semi-circular or elliptical windows, adorned with delicate wooden mullions and glazing bars, illuminate interiors while adding decorative flair.

Wainscoting: Interior wainscoting, comprising wooden panels applied to the lower portion of walls, is a characteristic feature of Federal design. Raised or recessed paneling, often accompanied by chair rails and baseboards, contributes to the architectural refinement of rooms.

Craftsman Architecture (1905-1930)

Craftsman architecture, a reaction against the ornate styles of the late 19th century, emerged in the early 20th century with an emphasis on craftsmanship, natural materials, and simplicity. Wooden building materials in Craftsman homes reflect a commitment to artisanal quality and organic beauty.

Shingle Siding: Craftsman homes frequently feature exterior walls clad in shingle siding, showcasing the natural texture and warmth of wood. These handcrafted wooden shingles, often left unpainted to weather gracefully, contribute to the rustic charm of Craftsman architecture.

Exposed Beams: Interior spaces in Craftsman homes often boast exposed wooden beams, highlighting the structural integrity and craftsmanship of the building. These beams, typically crafted from sturdy hardwoods such as oak or maple, add character and visual interest to ceilings.

Built-in Cabinetry: Craftsman interiors often incorporate built-in wooden cabinetry, reflecting the movement’s emphasis on functionality and simplicity. These custom cabinets, featuring clean lines, solid construction, and handcrafted details, provide both storage solutions and architectural focal points.

In the evolution of architectural styles in Virginia from the Georgian period through the Federal era to the Craftsman movement, wooden building materials have remained central to the construction and character of historic homes. From clapboard siding and sash windows in Georgian architecture to pilasters and fanlights in Federal design, and from shingle siding and exposed beams in Craftsman homes, these materials embody the craftsmanship, elegance, and enduring beauty of Virginia’s architectural heritage. Understanding the architectural millwork terms associated with these wooden elements enhances appreciation for the rich history and craftsmanship preserved within these historic homes.

Order a live edge full slab table

Order a live edge full slab table

If you’re looking for a custom live edge piece for your home, office or restaurant we can supply you with any species locally harvested and specially cured for insect removal and long term humidity stability.  Gepetto are the most experienced live edge craftsmen contractors in Virginia and Washington DC.  Durable, beautiful, organic wood fabricated with the traditional carpentry techniques of mortise and tenon solid wood matched joints used for centuries.

Avoid live edge problems : hire an experienced contractor

 

Book Matched Live Edge Slabs

Hire a Richmond Live Edge Contractor

Live edge wood materials are a unique naturally occuring building material.  An experienced contractor probably does NOT have handling and building experience with this raw natural material.  The live edge plank which is not properly prepared can warp in 5 distinct ways:

  • bowing: a deformation along the longest length or end to end deformation that would hinder your table or countertop from laying flat.  Seen from the edge, the center of the plank rises or falls compared to the ends.
  • crooking: (also called wain) describes a deformation along the full length of the slab, but turned toward the edge of the wood.  If the slab is a table, the table shape would split along a center seam joint as if one side of the grain structure pulled the other side – but the board remained flat.  Seen from above, it’s a left or right turn while the board stays flat.
  • kinking: a localized crook, often due to a knot which does not affect the complete length of the live edge slab.
  • cupping: describes a wooden warp between the two live edges, in which the edges are higher than the linear center of the wood.  Visualized from above the plank is still straight, but the edges have turned up or down so two matched ends would form a wave.
  • twisting or winding: describes a distortion in which the four corners do not lie in the same plane.  Just like you imagine, but to visualize, the top left of a plank would show an arc if you were to try and match it to the bottom right corner.

Avoid Common Plank Construction Errors with Experienced Craftsmen

Gepetto craftsmen sort millions of board feet of lumber a year by hand, and by eye.  They can spot and feel potential for kinking and will perform the necessary cutting to release the tension in the wood grain itself – and then use that slab for a different project.  Most of the expense in a book matched piece is the time and effort to source the right material.  Virginia forests have produced a rich variety of species with delightful growth patterns (producing grain structure) and Gepetto Craftsmen have specialized tools for harvesting down trees.

Call Gepetto To Harvest Storm Fallen Trees

Our specialized saw is portable for on-site work.  We can harvest ancient wood from urban lots so call us before the city turns it into waste product.  We can ‘reclaim’ that wood for use in countertops, windows, doors, benches, tables, and resell it to furniture makers across the mid-atlantic states.  Experienced furniture craftsmen come to us to mill the finest lumber or freshest fallen trees.

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Live Edge Slab Contractor Virginia

Live Edge Slab Contractor Virginia https://gepettomillworks.com/t/live-edge

Plywood from 1954 | Creative Plywood Builder

Hire a creative plywood builder

The book “Plywood A Material Story” came across our desk recently with this awesome video from a wood mill in 1954.

Plywood is an astonishingly versatile material, made by gluing together layers of cross-grained veneers, creating a pliable board that can be stronger than solid wood. Stylish and practical, plywood offers huge possibilities for experimental design, and it has been used to make a wide range of products, from aeroplanes, boats and automobiles to architecture and furniture. This book traces the history of plywood from its use in 18th-century furniture through its emergence as an industrial product in the 19th century, to a material celebrated by 20th-century modernists such as Alvar Aalto and Charles and Ray Eames. An ideal material for the digital age, plywood has become popular again in recent years and is widely used in contemporary design and manufacture.  (quoted from the book)

At Gepetto we haven’t done a lot of ultra-modern plywood shaping, but if you want to order a few hundred chairs, we’ll tool up our assembly line to produce them for you!

Build your Pinterest Dream

Pinterest Plywood idea

Pinterest Plywood idea

Of course Pinterest always has a lot of crazy cool pictures – and if you live in Baltimore, Washington, Richmond, Philadelphia, or even on down to Charleston, Savannah or anywhere on the east coast and you’ve fallen in love with a “p interest” picture – contact us to fabricate a similar design!

We can match plywood specifications with any style of face-grade from light maple like shown on the right – to a dark mahogany or walnut.

If you’re a stylish Virginia Commonwealth University student looking for a loft bed, funky book case or other custom dorm room furniture – give us a note!

If you’re a mom, wondering how you can keep your entryway or hallway from continually being cluttered – have us design a coat, shoe, bookbag built-in storage unit made of plywood!

Small — well designed pieces made from affordable plywood are better than going searching at Ikea or Walmart for pre-built and breakable pieces in chipboard.

Just because we specialize in historic woodworking, doesn’t mean we can’t manufacture your small project to any specification or modern design:

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Built to suit in-home bar : custom wood bar order

Built to suit in-home bar : custom wood bar order

Custom Made Bartop

You want an empressive entertainment space.

We can build anything you’d like!

Solid Wood Bar

If you’d like your mancave to have that rustic feel.

A hunting lodge meets olde english pub?

Built to suit in-home bar

Are you designing your dream home?

We will design and build the ultimate entertainment center and short service bar for your dream home.

Whether you’d like to go with a modern clean look but utilize a bold live edge and solid slab bar top.  Or if you’re designing a rustic or log cabin style with the warmth allowing the organic nature of wood to shine through.  We can do everything from reclaim old barn wood – to harvest specific species for grain style and structure just for your project.  Custom order an all wood bar with our Virginia craftsmanship.

Commercial Restaurant custom bar order

Are you building out your newest restaurant concept and looking for a builder that can give the space a unique look and feel?

We can build to your architectural plans for a 20ft, 30ft, 40ft, or even 50 or more linear feet of commercial bar service. Designing in modern amenities to speed drink preparation and delivery by your staff.

Reclaimed wood keeping all the irregularities and character

Complex Archtectural Millwork Fabrication Virginia

Gepetto craftsmen fabricate the most complex interior and exterior projects made of wood that you can imagine or provide CAD for us to construct.

If your architectural drawings are complete, have us competitively bid your:

  • complex kitchen design with hanging cabinets

  • multi angle library with pocket doors

  • built in media wall for hiding electronics and sound equipment

  • extensive historic renovations requiring authentic craftsmanship

  • extravagant stairways with spirals, arcs and butterfly designs

We accept CAD drawings and standard multi-view 2D architectural drawings by mail or PDF.

Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia


Complex Architectural Millwork Fabrication Virginia

Complex Architectural Millwork Fabrication Virginia

Complex Archtectural Millwork Fabrication Virginia

Historic Windows Richmond

Historic Windows RVA Restoration and Renovation

A drive through Richmond gives a tour of an abundance of vintage architectural styles from Greek Revival (circa 1820s-1860) to Italianate (1840-1885) through Georgian & Queen Anne, Federal Beaux Arts and Arts and Craft.  If you listen to Ayn Rand’s first literary success “The Fountainhead” as an audiobook and pretend you’re the idealist Howard Roark as you drive, you will have 32 hours and one minute to contemplate if exterior architectural styles are worth preserving.  Richmond’s rich history showcases the architectural influences just like Howard has to quit his draftsman’s job and work on a steel construction site to learn what steel can do for a building.  The struggles and influences of the evolution of glass making in England and the U.S. forms the look and style of many of the oldest Historic restorations we accomplish.  Our knowledge of wood craftsmanship influences how we bit and build a job to be the longest lasting and most effective use of the material.

The earliest windows are made of crown glass, which was blown onto a crown or hollow globe, flattened and then spun into a flat disk. Even though extremely thin, the glass was durable and many individual panes still live on.  The individual sections of glass which are called “lights”  in the trade can be sourced to give actual historic context to your new build.  The thinnest glass was at the edge of the disk, while the glass at the center was thicker and more opaque.  Take a close look at this high-res photo to notice the irregularities in the historic lights:

Historic Window Glass Light

Historic Window Glass Light

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

Historic Windows Richmond VA

 

Historic Windows Handmade in Virginia