Gepetto manufactures complex wood products.
Historic Restoration and Building projects require specified wood products build using historic methods and our Richmond shop has years of experience producing hand made wood building products.
Historically restored Glen Roy Estate for Sale on the lovely Chesapeake Bay
Carter Real Estate Lists the property available August 2019
An architectural masterpiece built in 1853, meticulously restored by Gepetto craftsmanship honoring the original materials and techniques. A douse of imagination and thoroughly great taste add modern amenities like washers, driers and luxury bath amenities . Windows, woodwork, staircases, floors and plaster moldings all original design restored or renewed by Gepetto’s historic millwork services. You might see “Over-sized” windows bringing gorgeous views of the changing weather patterns over the bay into every room but then you’d remember this was built before light bulbs and realize how the architectural elements add natural light to almost all corners of the home. These details add up to living in the historically significant property. It’s not just luxurious living, it’s living closer to nature. The Impressive estate property can be upkept with a simple call to the craftsmen here who helped restore it, or you can add your own design or finishing touches with our master builders help.
In 1642, the land of Glen Roy was patented by a 600-acre land grant patented by English King Charles I. During the Civil War it was the site of the Battle of Glen Roy when the house was the headquarters for Union Soldiers. Today, Glen Roy encompasses almost sixty acres of farmland, woods, and sweeping lawns that extend to the shore of the Ware River in Gloucester, Virginia. Set high up and back from the water as historically safe from flooding.
The classic Greek Revival proportioned manor house presents the characteristic four-over-four Georgian floor plan with a three-section center hall. The central staircase will weave it’s tendrils around your heart as it winds three floors up to a sky-lit cupola with widow’s walk. The custom restored skylights are a unique bit of carpentry that manages airflow, moisture and light in a brilliant design that taught us some things about how well thought out builders of the era practiced their craft.
13 total rooms – with 15-foot ceilings downstairs and 14-foot on the second floor give spacious and airy feel to timeless proportions. Elegant and comfortable room size does not overwhelm but allows a moderate feel to a very spacious house. Along the west elevation on the river, the hall, living room and dining room open to a sixty-foot glass conservatory. The moderate room sizes are designed to be heated by the 12 working fireplaces as dictated by the time period. Living in the modern age, these small architectural differences show the natural elegance of architectural design that incorporates environmental factors.
The nineteenth-century carriage house was converted to a seven-room guest house with two bedrooms, dining room, living room, kitchen, and two marble bathrooms. The spirit of the original structure was preserved by transforming the front carriage entrance into an over-sized window, dramatizing the interior space and giving a full view of the water. The oldest building, with east gable entrance and west gable end chimney above a raised brick cellar, features oyster shell mortar, 5-course common bond, beaded weatherboard, and six-over-nine double-hung sash windows. Once a doctor’s office, it has been restored to a delightful library. Adjacent are the fascinating ruins of an early, circular brick dairy. The frame, two-bay garage has two rooms on the second floor – now smart offices — with bath and kitchen on that could accommodate household staff or security. The striking, antebellum grain barn displays a rich, picturesque patina. Also, included are an early 20th-century frame stable, sheep shed, and lawnmower shed.
Exquisite original architecture, estate presence, and coastal lifestyle, Glen Roy exemplifies the ultimate Chesapeake Bay country experience.
historic warehouse renovation
creative use of historic warehouse space
Renovating an Historic Warehouse for Mixed use Space
Historic Warehouse Wooden Window Restoration
Replica Wooden Windows being built on our shop assembly line.
We have finished one of our single largest historic renovation contracts creating 860 historic replica windows. Built by hand from African mahogany they passed all physical wear and environmental challenge tests before we began building. The Montgomery Building in Spartansburg SC renovated by Harper Construction. Our team has put in overtime, thought through materials problems and worked diligently through some long hours to make sure we met the project deadlines. Thank you all for your skills and dedication!
Gepetto craftsmen specialize in matching and remaking historic pieces for accurate and lasting renovations qualifying for historic tax credits. While the woodworking may not have changed, people’s expectations as to how long something should take sure have!
The solid mahogany window frames are to the millimeter replicas of the originals, however our bid and the general contractor’s timeline called for a 100 day turnaround on 860 windows. We had to devise a workflow that built 5 windows a day to meet that timeline!
When the tallest guy on your team can walk through a window frame without ducking, it’s a big job. The window frames are of pine, and so sourcing stable quality pine planks 8×2″ over 6ft long is also a trick of the trade that you’ll have to hire us to take advantage of fully. Part of our ability to meet detailed project requirements are our network that sources the raw wood materials right for your construction. The window frame boxes must be accurately joined to square and plumb and so in the video you see us filling the window frame boxes with the window sashes. We have a few more trade secret tips for weather sealing and glazing that helped us pass the stress and efficiency tests that were required by the contractor before they signed off on the whole project. Historically accurate, but meeting modern energy efficiency and weather resistance standards are a modern manufacturing success.
Matthew (with the logo t-shirt in the foreground) intently solving the positioning and fit puzzle that manufacturing wood projects presents on a daily basis. He teaches the craftsmen who are observing the process as well as the sensibility for checking the work. Unlike metals, cement or fiberglass – wood can only be shaped once. Forming a miter joint must be done with exacting precision or it’s too loose and fails. The solid wood construction of these windows include over 20 joints that must be tended to individually. The decision making process of the craftsman guides the fitting and because we have such a large manufacturing scale – the craftsman makes better choices. If piece A is too tight, he can choose from the source stack of forty or fifty pieces to find a better fit without creating wasted pieces or time.
Contact us to bid your historic renovation and you might be surprised at the price. We have managed many large construction orders for clients across the Eastern United States. The windows in the video are shipped to South Carolina where the coastal towns of Charleston and Savannah Georgia have beautiful sections of historic homes. We supply warehouse and industrial space reconstruction projects in Maryland, Delaware and as far north a Connecticut as the move to re-purpose industrial spaces trends throughout the building and architectural trades.
20 years of experience in the field of mill-work has brought Matthew to the level of managing million dollar contracts for large scale production. Nothing in the wood construction field is quite as organized as you might assume, in the above picture Matthew is measuring and calculating the quantity of raw beams needed to be transported from the warehouse to the shop. Materials management, time management and building a skilled workforce that can solve problems as they develop in manufacture all contribute to meeting your project demands.
Raw lumber comes from raw nature – she’s not perfectly uniform. These planks are from 8ft to 12ft long and any width from 4 inches to 34 inches! We have to mill the mahogany from it’s beam size to a 3.8 ” wide window sill. The plank mahogany will be sorted and ripped before the decorative edge is milled into the side to replicate the historic windows from the 1920’s era building.
Gepetto Millworks makes to order any type of historic replica of existing windows. For historically accurate renovation or commercial re-purposing projects that wish to keep the historic charm and effectiveness of mahogony built windows.
Something our architects and designers were not forced to do after the turn of the 20th century. So for houses built after 1900, you are less likely to find skylights and other natural light gathering features because the designer or builder just assumed you would switch on a lightbulb. Gepetto craftsmen have specialized in renovating, repairing and building true to original wooden skylights in historic homes across Virginia. Contact us to get a site visit or quote scheduled.
Many of mother nature’s subtle and pervasive forces work against a skylight! Thermal shifting, structural movement from settling or shifting, high UV radiation, wind vibration and water pressure. The glazing system must defend against all mother nature offers as disturbance. Shed and drain water, support and cushion the glass, avoid mechanical pressure points, and seal against thermal leakage.